Contact Us: 1-440-250-1900
Menu

Castings

We are experts in all casting processes and will provide you with the best process option to ensure you that your costs are minimized and quality is never compromised.

At Ferralloy Inc., we are a leading supplier of quality castings to major companies throughout the world. We specialize in all principle casting methods, including investment, sand, lost wax, lost foam and centrifugal casting. We are capable of manufacturing parts weighing just a few ounces all the way up to those weighing several tons; we have the production resources to offer cost-competitive, low-to-high volume capacity. With our stocking programs and logistics management, we can also supply a smooth flow of product directly into your manufacturing stream.

We can provide you with as-cast or fully machined parts in many different ferrous and non-ferrous alloys. In addition to steel, alloy steel, and various stainless steel grades, we cast parts from heat resistant and other high-performance alloys.

Contact us today for more information or a quote on your next project.

Alloy Steel Venture Castings
Alloy Steel Venture Castings

Casting Method

  • Investment Castings – Gravity fed or Vacuum
  • Sand Castings
  • Lost Wax
  • Centrifugal Castings

Investment Castings

  • ICapacity Dimensional: 1″ to 24″
  • Tolerance: .003″
  • Lbs. per casting: Ounces to 75 lbs.
  • Volume Capacity: 300 to 100,000

Sand Castings

  • Capacity Dimensional: N/A
  • Tolerance: .003″
  • Lbs. per casting: 7,500 lbs.
  • Volume Capacity: 10 to 100,000

Centrifugal Casting

  • Capacity Dimensional: > ¼” wall
  • Min OD: 3″
  • Max OD: 48″
  • Length: Up to 144″
  • Tolerance: .003″
  • Volume Capacity: 1 to 100,000

Materials

  • Alloy Steels
  • Carbon Steels
  • Aluminum
  • Carpenter 20
  • Cobalt
  • Hastelloy
  • Haynes
  • Incoloy
  • Inconel
  • Molybdenum
  • Monel
  • Nickel
  • Nickel Aluminide
  • NX-188
  • Rene
  • Stainless Steels
  • Stellite
  • Super Alloys
  • Titanium
  • Tool Steel
  • Tungsten
  • Waspaloy

Products Produced

  • Combs & Teeth
  • Feed Pipes
  • Forging Dies
  • Grates
  • Impellers
  • Manifolds
  • Snouts
  • Support Beams
  • Tong Arms
  • Valve & Pump
  • Components
  • Valve Bodies

Heat Resistant Products

  • Baskets
  • Burner Nozzles
  • Chain Guides
  • Corrugated Boxes
  • Corrugated Boxes
  • Enameling Hangers
  • Fans
  • Fixturing
  • Furnace Rolls
  • Generator Tubes
  • Grids
  • Hanger Bars
  • Heating Elements
  • Muffles
  • Pickling Hooks
  • Piers
  • Pusher Heads
  • Radiant Tubes
  • Retorts
  • Roller Rails
  • Skid Riders
  • Trays
  • Tube Supports
  • Walking Beams

Manufacturing Processes

  • Machining:
    • Milling
    • Turning
    • Drilling
    • Punching
  • Welding
  • Casting
  • Forging
  • Ceramic coating
  • Boronizing
  • Alonizing
  • Polishing
  • Fabricating
  • Heat treating
  • Drilling
  • Honing
  • Laser cutting
  • Plasma cutting
  • Gun drilling
  • EDM
    (Electric Discharge Machining)

Support Services

  • Engineering
  • Testing
  • Furnace rebuilding
  • Logistics management
  • Distribution
  • Kanban
  • Ceramic coating
  • Inventory stocking
  • Scrap recycling & buyback

Industries Served

  • Aircraft & Aerospace
  • Oil & Gas
  • Road Construction
  • Coal Mining
  • Steel Production
  • Steel Processing
  • Heat Treating
  • Off Road Equipment
  • Valve & Pump
  • Railroad Tank Car
  • Railroad
  • Propane Tank
  • Food Equipment
  • Thermal Processing
  • Heavy Truck
  • Glass
  • Fiberglass
  • Biowaste
  • Porcelain Enameling
  • Power Generation
  • Marine
  • Bearing
  • Forging
  • Foundry
  • Industrial Furnace
  • Industrial Shredder
  • Fastener
  • Medical & Dental
  • Turbocharger
  • Material Handling
  • Wind Power
  • Agricultural Equipment
  • Pharmaceutical
  • Chemical Processing
  • Petrochemical
  • Cement
  • Building Products