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Forgings

Open Die, Closed Die, Cold Headed or Rolled Ring Processes are offered for your specific forging requirement!

Ferralloy Inc. is a leading global provider of forgings to major companies across all industry verticals. We produce rolled ring, open die, closed die, and cold headed forgings from carbon, alloy, and stainless steel grades, as well as a variety of other alloy steel grades.

We also have the resources to provide you with forgings machined complete to your engineered specifications.

We supply rolled rings in sizes up to 110” O.D. Our state-of-the-art process uniformly directs the grain flow of the metal to produce parts with exceptional strength, ductility, and resistance to fatigue and impact. Rolled rings can be produced in a range of thicknesses and supplied rough machined or finish machined to specific tolerance. We have the capacity to produce closed die forgings weighing up to 75 lbs. and open die forgings weighing up to 5,000 lbs.

Block Shaped Forging
Block Shaped Forging

Forging Methods

  • Rolled Ring
  • Closed Die
  • Open Die
  • Cold Heading

Rolled Ring

  • Capacity Dimensional: Up to 110” for OD, thickness, rough or finished
  • Tolerance: .003”
  • Volume Capacity: 1 – 10,000
  • Meet requirements in all areas

Closed Die / Open Die/Cold Headed

  • Capacity Dimensional: N/A
  • Tolerance: .003” (For both)
  • Lbs. per forging:
    • Up to 75 lbs (Closed Die)
    • Up to 5,000 lbs (Open Die)
  • Volume Capacity: 100 to 100,000

Forgings Products

  • Ring Gear Blanks
  • Flanges
  • Manway Rings & Flanges
  • Toolholders
  • Mining Tools
  • Manifolds
  • Automotive & Truck Components

Materials

  • Alloy Steels
  • Haynes
  • Incoloy
  • Inconel
  • Rene
  • Stainless Steels
  • Stellite
  • Super Alloys
  • Tantalum
  • Carbon Steels
  • Titanium
  • Carpenter 20
  • Molybdenum
  • Tool Steel
  • Monel
  • Tungsten
  • Nickel
  • Waspaloy
  • Hastelloy
  • Zirconium
  • Cobalt
  • NX-188
  • Nickel Aluminide

Industry Focus and Intended Applications

  • Aircraft & Aerospace
  • Oil & Gas
  • Road Construction
  • Coal Mining
  • Steel Production
  • Steel Processing
  • Heat Treating
  • Off Road Equipment
  • Valve & Pump
  • Railroad Tank Car
  • Railroad
  • Propane Tank
  • Food Equipment
  • Thermal Processing
  • Heavy Truck
  • Glass
  • Fiberglass
  • Biowaste
  • Porcelain Enameling
  • Power Generation
  • Marine
  • Bearing
  • Forging
  • Foundry
  • Industrial Furnace
  • Industrial Shredder
  • Fastener
  • Medical & Dental
  • Turbocharger
  • Material Handling
  • Wind Power
  • Agricultural Equipment
  • Pharmaceutical
  • Chemical Processing
  • Petrochemical
  • Cement
  • Building Products