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Inconel | Popular Uses for Inconel Alloys

Have you ever considered choosing Inconel for any of your upcoming projects? In case you’re not really familiar about it, Inconel happens to be a trading name designating a series of nickel-chromium-based superalloys. Aside from the fact that it is able to maintain the integrity of its structure in high-temperature atmospheres, it’s also known for its high levels of oxidation resistance and corrosion resistance. Various Inconel alloys differ in properties such as elasticity and resistance to corrosion, malleability, temperature, and more. Since Inconel is a relatively expensive material compared to most formulations of stainless steel and other materials, it is best reserved for some of the toughest use conditions where other options won’t work as well. Here are some of its popular uses:

Rapid Temperature Changes

Since most Inconel alloys have the ability to retain outstanding oxidation resistance at both high and low temperatures, you can use a single basket made from Inconel in various processes where temperatures can differ between heat treatment highs and near-cryogenic lows in rapid succession.

Rigorous Heat Treat Applications

It won’t lose shape as it continues to hold moderate loads even at high temperatures which makes it the most ideal basket material for rigorous heat treat applications.

Marine Applications

Due to its incredible resistance to salt at various temperatures, it is often used in marine applications for locations near the ocean or processes that use salt. Needless to say, it’s the best material for a parts washing basket.

Jet Engines

Since jet engines need to withstand extreme temperatures during use, it is the ideal material for jet engine and turbine construction. At 3,600 ft. which is a passenger jet’s standard cruising altitude, the average air temperature is -69.3˚F or -56.3˚C. However, the combustion process may exceed temperatures of 2120˚F or 1,150˚C.

who offers the best inconel?

Need More Information about Inconel Alloys?

If you’re looking to find more information about Inconel alloys or to get a quote, contact Ferralloy, Inc. today. Providing the metalworking industry with their raw material requirements is what we do!

Castings | The Different Applications for Aluminum Castings

You probably know that aluminum is known to be one of the most well-rounded metals that cater to a vast and diverse market. This material that comes with a luminous finish is used in producing different commercial and household goods. To give you an idea about the various applications for aluminum castings, take a look at this:

Construction and Architecture

Since aluminum is known for its outstanding conductivity and its light weight that works well for extended lengths of cable runs, copper has now been replaced by aluminum as the base for electrical transmission lines and power grids. Furthermore, architects use aluminum castings for renovations that include ornamental door framings, rooftop corner pieces, and reinforcement pieces.

Aerospace

Since the combination of aluminum castings’ properties including its light weight and strength make them ideal for the development of vehicles that are both strong and light enough to go beyond the earth’s atmosphere, the aerospace industry has been greatly dependent on them. In fact, commercial transport planes are comprised of 80% aluminum castings. Plus, aluminum is extensively used in the space industry for shuttles as well as for various structures at the international space station.

Appliance and Technology

Aluminum castings are also used for refrigeration applications primarily because of its thermal properties and its light weight that allow easy transport.

Renovation and Restoration

In most cases, restoration projects can present unique challenges because they can be quite difficult to source designs that match the metal elements that need to be replaced. It doesn’t matter if the existing casting needs to be directly copied or a new master pattern needs to be carved – aluminum castings will be perfect for duplicating hard-to-find castings that can help you finish the historical restoration with the components that you need.

where are good castings?

Do You Need to Learn More About Castings?

Does your next project require the use of top-quality castings? Contact Ferralloy, Inc. today for more information or a quote.

Closed Die Forging | Facts About Closed Die Forging You Need to Know

Did you know that a number of factors have to be considered when purchasers select a specific metal forming process that’s perfect for their products or precision design? These considerations include economy, quality, and more. Thanks to the advancements of modern industry, they can choose from various metalworking processes such as casting, powder metallurgy, stamping, machining, and forging. However, if you’re your project requires safety and strength factors, your best option would have to be closed die forging.

What is Closed Die Forging?

When you’re looking for part quality as well as cost-efficiency that work best for applications that necessitate special sizes, critical performance, and maximum strength for small or medium metal components, closed die forging or impression die forging is the ideal choice.

How Does the Process Work?

The process involves forcing the molten metal to flow in a die or a closed shape that resembles a mold attached to an anvil. For the material to flow and fill the die cavities, the hammer is repeatedly dropped on the workpiece within milliseconds. The ‘flash’ or the excess metal that’s squeezed out of the die cavities cools faster than the rest of the metal – which means that the flash forces the metal to fill the die completely as it prevents more flash from forming. Once the forging is completed, the flash is removed.

What About Commercial Closed Die Forging?

When produced commercially, each workpiece is moved through various cavities in a die from the part’s ingot form to its final form. An ‘edging’ or a ‘bending position’ is used to distribute the metal into the rough shape in accordance to what’s needed later in the blocking cavities where the piece is working into a shape that closely resembles the final product. Generous bends and large fillets will be given to the workpiece during these different stages until the final shape is forged in a finisher.

Where can I get closed die forging?

Looking for Closed Die Forging?

If you’re looking for a major supplier of closed die forgings, contact Ferralloy, Inc. today!

Titanium Fasteners | Important Advantages

Titanium can be used for a wide range of metal parts, from tubing to bolts to fasteners. And this metal alloy is used for good reasons. The list of titanium benefits is a long one. To narrow them down, we will look more in depth at the significant advantages of one specific component: titanium fasteners.  What are these important advantages? Keep reading to find out.

Advantages of Titanium Fasteners

Titanium (Ti) is a highly corrosive element with properties that make it the perfect element to produce fasteners. These fasteners hold their own huge set of benefits and advantages.

Some of the most appealing advantages of titanium fasteners include:

  • These metal parts are typically maintenance free
  • Titanium’s oxide layer protects the fasteners from corrosion
  • These parts are cost-efficient
  • Titanium fasteners are lighter in weight than steel fasteners
  • They are extremely strong, durable, and sturdy
  • These components can withstand high temperatures
  • These parts are biocompatible and non-toxic so it won’t cause any harm to a human’s or animal’s body
  • Titanium can be combined with other metals such as steel, aluminum, manganese, etc. to create an alloy and gain even more advantages

Thanks to these advantages, titanium fasteners are used in numerous different industries. Some specific industries that use this metal component include: aerospace, automotive, chemical, paper, pulp, architectural, consumer, marine, medical, and various other industries.

Are you interested in using these metal components for your next project? Start seeing the benefits of titanium fasteners for yourself by contacting us. Ferralloy, Inc. is a quality driven organization that is committed to constant improvement and customer satisfaction. We are proud to say that we have been providing titanium parts to countless industries and companies throughout the world for almost four decades.  Let us provide you with high quality metal parts. Visit our metal foundry online today.

Alloy Castings | What Are the Benefits Aluminum Castings?

There are numerous different types of castings methods. There are investment castings, sand castings, centrifugal castings, and heat resistant castings. In addition to a wide-variety of processes, there are also numerous casting materials. While castings can be created using just one metal, alloy castings are often seen as the most advantageous with each specific alloy casting possessing its own set of benefits. One alloy casting that is particularly popular throughout many industries are aluminum alloy castings. Keep reading to learn about all of the advantages of using this metal component!

5 Advantages of Aluminum Alloy Castings

Aluminum alloy castings hold numerous benefits thanks to its chemical and physical properties. We outlined the 5 most important advantages of this type of casting below.

  1. Aluminum castings are extremely versatile and are able to possess a wide-range of characteristics.
  2. They can produce near-net-shape parts with a controlled surface finish, dimensional accuracy, and complex geometries.
  3. They create lightweight parts that are still extremely strong and hard.
  4. Aluminum alloy castings can withstand the highest operating temperatures when compared to any other cast alloy.
  5. These castings possess outstanding corrosion resistance, thermal and electrical conductivity, EMI and RFI shielding properties, and are fully recyclable.

Due to their wide-range of benefits, many industries rely on aluminum alloy castings. Specifically, the automotive industry has been the largest market for aluminum castings ever since the early 1900s. However, they can be found in any industry that requires strong, light, and detailed parts.

If you’re interested in utilizing all of the advantages of aluminum alloy castings for your next project, contact us. Ferralloy, Inc. is a leading supplier of quality castings to major companies throughout the world. We can provide you with as-cast or fully machined parts in many different ferrous and non-ferrous alloys. Visit our foundry online today to learn more!

Forgings | Which Industries Use Forgings?

Thanks to possessing a wide-range of benefits, forged parts are one of the most popular metal components in the world. As a result, countless industries rely on these parts. Which industries use forgings? Keep reading to learn about the 5 most common industries that use forged parts!

5 Common Industries That Use Forgings

1) Automotive Industry

The automotive industry has greatly benefited from the forging process, specifically either hot or cold forging, thanks to their high-demand for complex shapes. Some specific forging parts used by the automotive industry include: engine parts, steering parts, automatic and manual transmission systems, etc.

2) Power Generation and Transmission Industry

The power generation and transmission industry highly relies on this type of metal component. In fact, about 43% of all parts used in this industry are manufactured through forging. Turbine components, shafts, discs, seamless pipes and fittings, are just a few of the many examples of forgings in this industry.

3) Medical Industry

A vast number of medical equipment parts are forged. Examples of forgings in the medical industry include: extremities parts, implants, trauma parts, and medical machine parts.

4) Aerospace Industry

A number of forged parts are also used in the aerospace industry. Examples for this industry includes: inner-outer rings, engine discs, exhaust, compressor parts, spinner, as well as other engine, transmission, and structural parts.

5) General Production and Manufacturing Industry

Another industry that benefits from forged parts is the general production and manufacturing industry. This is mainly due to their structural integrity. Some examples include: washers, gaskets, welding products, bars, etc.

These are just a few of the many industries that benefit from using forgings. If your interested in utilizing forgings for your next project, we can help. Ferralloy, Inc. is a leading global provider of forgings to major companies across all industry verticals. We have the resources to provide you with forgings machined complete to your engineered specifications. Contact our metalworking company online today to learn more!

Stainless Steel Castings | What Industry Needs Them?

There are so many different types of metals you could use for your project, so picking the best one can be difficult. We are experts in the metalworking industry and can provide you with the exact piece your project requires. A commonly used metal is stainless steel. Keep reading to find out if stainless steel is the right metal for your component.

Stainless steel from Ferralloy Inc!

What is Stainless Steel?

This metal is a versatile material with its most known characteristic being that it is resistant to corrosion. What makes this characteristic possible is the minimum of 10.5% Chromium that the stainless steel contains. The Chromium makes a thin layer of oxide on the steel’s surface, which prevents corrosion from occurring. For this reason, stainless steel is very popular in settings that are susceptible to corrosion. Not only is it resistant to corrosion, but it is also a very strong metal and able to sustain both low and high temperatures. There are three main types are: austenitic, ferritic, and martensitic, all of which vary in their characteristics. Making sure you utilize the right one is important, considering each type of stainless steel has a best use in slightly different applications.

What Industry Needs Them?

This material is used in many different industries for different purposes. For example, the chemical and oil and gas industries use this metal for tanks, pipes, pumps, and also valves. The building and construction industry also utilizes stainless steel as reinforcing bars in their projects. It is used for exhaust systems in the automotive industry because of its ability to handle high temperatures while maintaining it’s corrosion resistant property.

Ferralloy, Inc. supplies high quality products and services to a diverse metalworking customer base. We are experts in the metalworking industry and can manufacture your project requirements with your exact specifications. Contact Ferralloy, Inc. for all your metal needs today!

Fabrication to Casting Conversion

Ferralloy, Inc. was recently contacted by a large automotive parts manufacturer to design a cast heat treating basket that would replace their current fabricated design.

Metal fabrications from Ferralloy Inc.

The customer provided Ferralloy, Inc. with their specific requirements such as operating temperature, the need to build in outside pockets for lifting and also to consider their need to stack the baskets on top of each other.

Steel castings can be ordered from Ferralloy Inc.

The resulting design gives them more strength, better heat resistance values and an estimated life expectancy increase of more than 100%.