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Alloy Casting for Pressure Valves

Aside from the fact that alloy castings are more cost-effective than other methods, casting also allows you to create certain parts that are designed according to your requirements. To give you a better idea about how beneficial it is for your business to choose alloy castings for pressure valves, read on.

alloy castings

Advantages of Using Alloy Castings

Flexibility

Alloy castings are shaped as liquid and possess features like low melting point, high fluidity, and good as-solidified strength. They are widely used in the form of die castings and general-purpose sand castings. Additionally, this type of castings is used where fluidity, good corrosion resistance, and rigidity are of greater importance than strength.

Unquestionably, the most widely used alloys are those containing between 9.0% to 13.0% silicon, which occasionally have small amounts of copper. Silicon increases fluidity and decreases shrinkage of molten aluminum alloy so that castability is high and intricate shapes and complex geometry can be cast. Hence, it becomes easier for alloy castings to be used in creating pressure valves.

Lightweight Yet Powerful

Although alloy steel castings are extremely lightweight, their sturdiness allows them to be effectively applied for companies that are involved in the manufacturing of vehicles. Furthermore, when it comes to the production of high-performance wheels, this type of casting can be your best option.

Durable

The calcium, zirconium, nickel, and cerium components in alloy castings make them highly durable compared to other options. You can expect your alloy castings to exhibit better resistance to wear and tear, as well as high heat.

alloy castings

 

Applications of Alloy Castings

Most alloy castings are applied in components that require intricate castings. This type of casting is widely used in water jackets, valve bodies, pressure-tight components, heavy-duty pistons for diesel engines, cylinder-heads for liquid and air-cooled engines, and automobile pistons.

If you want to know more about the applications of alloy castings, contact Ferralloy Inc. through this link!

Get Raw Materials with Ease

Engineering production units use numerous types of raw materials in their operations for giving an exceptional shape to a new product. Occasionally, it becomes a big challenge to get the essential goods in local markets due to high demands, costs, and other factors. This concern normally affects the entire manufacturing process which results in different problems. Nowadays, global sourcing allows manufacturing companies to attract various organizations which mainly depend on engineering products.

global sourcing

Why is Global Sourcing Essential?

Purchasing Raw Materials is Made Easier

Global sourcing allows manufacturing companies to purchase various types of materials from other countries to enhance their production levels. There are numerous suppliers who provide supply chain management services for a lot of industries to gain major benefits. With this method, engineering firms can focus more on reducing costs on their labor and raw materials for achieving the best results.

Nonetheless, it is important to research the suppliers from the internet before choosing services.

Materials Often Subjected to Global Sourcing

It is essential to know how to purchase the materials needed from other countries that will ultimately help you overcome complex issues. Below are the materials often purchased through global sourcing.

Zirconium

It is a silver-gray metal used in ceramic industries, food packaging, furnace linings, and other applications. Zirconium is a highly resistant product that gives ways for meeting exact needs in the manufacturing process.

Inconel Alloys

These are often purchased by chemical manufacturing companies to improve the structure of a product at maximum temperature.

metal global sourcing

Global Sourcing Keeps the Process Going

Most of the time, companies engaged in casting and forging processes are the ones who greatly benefit from global sourcing. Since these procedures use different kinds of materials, easy access can keep things going. If you want to know more about the benefits of global sourcing, contact Ferralloy Inc. today!

Advantages of Investment Castings

Investment castings provide limitless advantages. It is often used as a metal component for energy, gas and oil, food service, commercial, military, automotive, firearm, power generation, and aerospace industries. For instance, the firearms industry turns to cast parts for firearm receivers, triggers, hammers, and other precision parts. Castings investment is even used by beverage equipment manufacturers and industries, as well as, international pressure relief valve manufacturers in the oil and gas industry.

castings investment

Advantages and Uses of Investment Castings

What Are the Advantages?

Investment casting is perfect for crafting complex and small geometric shapes that have delicate features with only a single mold. Since it is highly flexible, you can combine it with various wax patterns to make a single unique mold. It allows you to rearrange parts you could not make with a tool or machine. Hence, the results become a worthwhile substitute to wielding.

Smooth finishes and dimensional precision are some of the advantages of this casting process. The manufacturer forms a ceramic shell surrounding even patterns, eliminating any presence of a parting line. The reason for this is there’s only a single mold created. Therefore, this process can lead to a smooth finish and the post-process smoothing can produce better results.

Castings investment also provides excellent design capabilities, tight tolerances, and makes use of reusable materials. In this way, the project can achieve accurate results without having to spend more money. Thankfully, the process takes advantage of reusable materials.

How Are Investment Castings Used?

Investment casting is great for creating prototypes and small products. It has boundless applications across numerous industries, specifically in the industrial and automotive industries. How industries use this process today varies on the metals they need. Nonetheless, refractory metals that can withstand high temperatures work best. The most common metals used are titanium alloy, steel, and aluminum alloy.

castings investment

Get the Finest Investment Casting Product Today!

At Ferralloy Inc., we supply investment castings to quality-controlled companies and industries. If you’re interested in purchasing these castings, you can contact us through this link. Don’t hesitate to get in touch with us. Your business interest is what we prioritize!

Cobalt Alloys Versus Inconel Alloys

Is your recent metalworking process hindered by component variance and additional costs? Perhaps you should consider switching to alloy castings so you can add more value to your project. Its manufacturing process is nothing short of versatile since it allows you to create a wide range of metal parts with several applications in a lot of industries.

where can i get the best alloy castings?

Which is Best: Cobalt Alloy or Inconel Alloy?

Applications of Cobalt Alloy

Cobalt alloy is used to cope with extreme wear and tear. By introducing a variety of other components, it can be specifically molded for a particular use. The primary advantages cobalt alloys can offer are exceptional wear resistance and exemplary material or component strength. It also has the ability to work under extreme temperatures. Because of its durability, though, it is a little more expensive.

The major applications of cobalt alloy casting include saw teeth, acid-resistant machine parts, poppet valves, valve seats, and exhaust valves of the internal combustion engine. Cobalt alloys are also applied in the following:

  • Turning tools for lathes
  • Medical applications including the manufacturing of artificial hip joints, other bone replacements, and cast structure of the dental prosthesis
  • M2HB machine gun and machine gun barrels

Applications of Inconel Alloy

Inconel is an alloy of nickel that also contains chromium and iron. It is resistant to both corrosion and high temperatures, making it a valuable material. It is worth the cost because the material is extremely tough and does not break down or falter often.

Given the properties of the material, it has several practical applications. It can withstand extreme temperatures and retain adequate tensile strength to hold substantial loads while being exposed to temperatures over 2,000 degrees Fahrenheit. In addition to that, Inconel is great when it comes to dealing with rapid temperature changes too. It can withstand the cold just as well as it withstands high temperatures.

where can i get the best alloy castings?

In Search of a Quality Alloy Castings Company?

If you’re looking to find top-quality alloy casting, get in touch with the leading comprehensive engineered product resource – Ferralloy, Inc. Contact our knowledgeable staff to inquire about our services!

Continuous and Lost Foam Casting

There are several types of machined castings and the less discussed methods are continuous

and lost foam casting. Both have complicated technological processes and complex technical characteristics. Here are the facts on the two types of castings.

where can i get machined castings?

Why Choose These Types of Castings

Continuous Casting

It is a state-of-the-art casting method that involves the continuous pour of molten metal into a crystallizer. Once it solidifies, the casting is continuously pulled out from another end so the metal can obtain any specific length.

When it comes to technical characteristics, continuous casting can enhance production efficiency. Likewise, because of the simplified techniques, this process can dramatically reduce the desired production area and labor intensity. Another advantage why using continuous casting is recommendable is the fact that it offers good mechanical properties, uniform structure, and dense crystals.

Continuous castings are often applied in productions with cross-sectional shapes like pipes, rod billets, slabs, and ingots. This type of casting is also used in components made of magnesium alloys, aluminum alloys, copper alloys, iron, and cast steel.

Lost Foam Casting

Otherwise known as a solid casting, lost foam casting is a contemporary method that involves a combination of foam or paraffin models akin to the shape and size of the casting to produce a model cluster. After drying and brushing the refractory coating, it is buried in dry sand and poured under intense pressure to vaporize the model.

As for its technical characteristics, lost foam casting can reduce production costs and investment. It also offers a high degree of freedom during the production process, flexible design, and no parting surface.

As for application purposes, it works best in producing different sizes of precision castings with complicated structures. The best thing about this type of casting is that there are no restrictions on the kind of alloy used.

where can i get machined castings?

Learn More About the Other Types of Machined Castings

Apart from lost foam and continuous casting, there are also other types of casting processes such as squeezing die casting, vacuum die casting, and many more. Contact our experts at Ferralloy Inc. to know more!

Benefits of Alloy and Steel Castings

Depending on the purpose and ultimate use of the metal part, different procedures are employed to create the highest quality piece possible. As for the castings process, it is considered to be one of the best.

The process involves the heating of the metal until it turns molten before being poured into a die to form a specific shape. It is beneficial when the shape of the component is intricate or when the component needs to be a very large size. To know more, below are the benefits of using alloy and steel castings.

where can i get castings?

Why Use Castings?

Advantages of a Steel Casting

Design flexibility, metallurgical versatility, and large weight and size range are the notable advantages alloy castings can offer. Their flexibility grants the designers the freedom to choose whichever shape and size they desire. It is extremely simple to form and change the shape of components, and all in a timely manner.

More so, steel castings obtain a wider range of physical and mechanical properties than any other cast metal. All that this casting needs to do is simply vary the carbon and alloy content, fluctuate the heat treatment, and gain good weldability and workability.

Advantages of an Alloy Casting

Alloy castings are extremely versatile and are able to possess a wide range of characteristics. They can produce near-net-shape parts with a controlled surface finish, dimensional accuracy, and complex geometries.

Additionally, alloy castings can withstand the highest operating temperatures when compared to any other cast alloy. These castings possess outstanding corrosion resistance, thermal and electrical conductivity, EMI and RFI shielding properties, and are fully recyclable.

where can i get castings?

Where to Get Quality Castings?

If you’re interested in utilizing all of the advantages of steel and alloy castings for your next project, contact us. Ferralloy, Inc. is a leading supplier of quality castings to major companies throughout the world. We can provide you with quality and exceptional machined parts in a lot of different ferrous and non-ferrous alloys. Various types of steels are also available to cater to your project.

Why Use Cobalt Alloy Parts?

There are many different types of superalloys containing various levels of titanium, silicon, sulfur, phosphorus, molybdenum, manganese, chromium, carbon, boron, aluminum, iron, nickel, and cobalt. Most of them contain four to six elements to produce quality parts and components, and cobalt alloy the largest often used in forging valves in the combustion engine and other parts of a gun. It not only offers high corrosion resistance, but it’s also the predominant alloy that provides exemplary strength.

What are cobalt alloys?

Cobalt Alloy Parts will Enhance your Next Project

Wear Resistant

As a cobalt-based “superalloy,” it holds a wide range of benefits. Some of its biggest advantages include its strength, resistance to tremendous wear and tear, and ability to work under extreme temperatures. Not only is it able to function in a wide range of temperatures, but it has the ability to maintain its core strength and wear resistance, no matter the temperature, as well. As a result, this material is ideal for the environment with temperatures ranging from 600 to 1112˚F (3315 to 600˚C). Another one of its benefits is that you can introduce other elements to this alloy to meet your exact specifications, making it more adaptable and convenient.

Accurate Manufacturing Process

Cobalt alloys are produced by a range of different processes or methods. These methods include wrought or hot forging, hard-faced deposit, powder metal, and finally, casting. Using cobalt alloy can be a bit difficult to machine and grind as compared to when using steel. As a result, high-performance processing equipment and specialized machining tools are required since it is often machined by grinding instead of cutting.

What are cobalt alloys?

Know More About Cobalt Alloys and Their Applications

Ferralloy Inc. is producing machined investment castings to the Rc 52 hardness grade of every cobalt-based alloy. The parts and components produced are used as holes by a large international company in the oil drilling equipment industry. This type of material is also being used to produce sleeves in the valve industry. The sleeves are pressed into their safety relief valves to dramatically reduce wear which occurs when abrasive fluids are pumped through the valves.

To get more info about the different applications of cobalt alloys, contact our team today!

Advantages of Using Steel Castings

The word “casting” is used to define or refer to the part made by the machine casting process, which dates back more than 5,000 years ago. When it comes to history, this process is performed to make significant and complex metal components that would have been difficult when using the traditional manufacturing method. Because of this development, steel casting emerged.

what are the advantages of steel castings?

Why Use Castings?

Strength and Durability

Most manufacturers choose to use stainless steel castings for valve bonnets because of their incredible durability and strength. You can expect these types of valve bonnets to function well and remain in excellent condition for a long period of time, even when you use them in extreme temperatures.

Metallurgical Versatility

Castings allow you to choose among different chemical compositions and organizational control that fit your project’s requirements. In other words, castings offer strong metallurgical variability and adaptability.

Furthermore, compared to any other cast metal, you can obtain a wide array of physical and mechanical properties by simply making variations in its carbon and alloy content or heat treatment.

Economic Benefits and Greater Reliability

You can depend on cast steel parts for day-to-day use because they are designed with an isotropic material that intensifies engineering reliability. When you factor in its design flexibility and shorter delivery time, castings can give you the economic efficiency you’re looking for.

Design Flexibility

With steel castings, you can select from a wide range of alloys that can provide your designers the flexibility to configure your cast according to their needs. Aside from the fact that maximum design freedom to produce complex shapes and hollow section parts is never impossible when using steel castings, these can also be configured in a sturdy and repeatable manner.

Since steel castings’ design flexibility allows you to make quick changes as needed, your delivery time is dramatically shortened.

what are the advantages of steel castings?

Are You Looking for Steel Castings?

If you want to explore your options and invest in steel castings, contact the team at Ferralloy, Inc. today!

How were Investment Castings Used in the Past?

Investment casting, otherwise known as a lost wax casting, is one of the oldest metal-forming processes that is still used as of this date. Approximately 5,000 years ago, investment castings started with a basic beeswax-formed pattern. Today, it involves highly complicated processes and technologies using refractory materials and specialized alloys.

what should i know about investment castings?

The History of Investment Castings

Original Use

The use of investment castings in ancient civilization was a bit different from the current method applied today. In the olden times, the craftsman designed the casting from beeswax by using basic tools such as shaving tools, melted wax, and other hot tools. To create the desired form, the craftsman will forge a pattern on the wax shape.

They will then fill the mold with a thin layer of melted wax. As soon as the wax mold is coated in ceramic, a perfect mold of the wax shape can be created. It will then be left to dry out before the craftsman can use it to forge a metal object. Such a process is generally used to create jewelry, decorative objects, and religious objects.

Modern Use

Investment casting is a complex metal-forming development that allows metal workers to create products with intricate and remarkable surfaces. The process starts by creating a mold and producing accurate patterns through the latest technological advancements. The good thing about the modern application of investment castings is that when the workers use wax to make patterns, it can still be reused.

The flexible patterns allow for easy reproduction and stress-free production of wax materials that underwent a series of coating and hardening. Once the materials are invested – jargon for poured – into the mold decorated with unique patterns, it will go through a lot of processes such as dewaxing, heating, pouring, removal, and cleaning.

what should i know about investment castings?

What Makes Investment Castings a Popular Metal-Forming Process?

If you want to know why investment casting survived throughout these decades and remains a widely used process, contact our staff at Ferralloy Inc. We can walk you through its history and help you realize why it’s an important metal-forming process.

When to Use Investment Casting

Are you familiar with the metal-forming process known as investment casting? If not, you should learn about this process if you want to excel in the metalworking field. Castings investment is a process that allows workers to create products with remarkable surfaces. The process begins by creating molds and patterns. Then, workers use wax to make patterns, allowing easy reproduction of these patterns.

 

What is Castings Investment?

Properties, Considerations, and When to Apply Investment Casting

Properties and Considerations

In manufacturing metals by investment casting, you need to take into account the important properties and considerations. For one, this is a manufacturing process that makes possible the casting of highly complex parts. Despite the complexity, the results can still achieve a good surface finish. Below are some of the common properties and considerations you need to learn if you want to master the art of investment casting.

  • According to experts, this metalworking process is highly complicated and relatively expensive if you don’t know what you’re doing because some parts of the process may require automation.
  • The good thing about castings investment is that you can practically use any metal. Components manufactured by this complex are customarily small. However, the weight of the component may reach up to 75lbs.
  • Another advantage when using investment casting is that it can create parts and components with high dimensional accuracy. It can produce end products with tolerances as low as .076mm and very narrow sections. 

When is Investment Casting Used?

Manufacturers often use investment casting when machining of internal passageways cannot be employed. Likewise, it is also applicable when progressive tool maintenance costs are not the goal. The following are other reasons why investment casting is used.

  • Excessive upfront tooling costs connected to sand casting are adequate
  • Sand casting is not acceptable because wall thickness is too thin
  • The exceptional as-cast surface result is desired
  • Small to medium dimensions, generally less than 454 kg or 1,000 lbs.
  • Various and/or convoluted internal passageways in design
  • Metal components are asymmetrical or shaped with accurate detail
  • Tight tolerances and external shaping are desired

What is Castings Investment?

Where to Get Metal Components Manufactures by Castings Investment?

Using the correct material and process for your metal components is important. Schedule an appointment at Ferralloy Inc. to know more about the castings investment process!