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Steel Castings | Why Use Steel Castings?

Steel is one of the most versatile metalworking materials available in the world today. It can be found throughout numerous industries and in countless forms. One particular type of steel component that is exceptionally well-liked is cast steel. Despite these castings not being as popular as other metal parts, steel castings are used for vital components in the mining, railroad, construction, truck, military, and oil and gas industries. Why are steel castings so important to so many projects? Keep reading to find out!

3 Advantages of Steel Castings

1. Design Flexibility

Design flexibility is one of the biggest advantages of steel castings. Their flexibility grants the designer the freedom to choose whichever shape and size they desires. It is extremely simple to form and change the shape of components, and all in a timely manner.

2. Metallurgical Versatility

Another great advantage of steel castings is their strong metallurgical adaptability and variability. Cast steel obtains a wider range of physical and mechanical properties than any other cast metal. All that this casting needs to do is simply vary the carbon and alloy content, fluctuate the heat treatment, and gain good weldability and workability.

3. Large Weight and Size Range

The next advantage of this type of casting is its large weight and size range. Steel castings can be as small as a few ounces or as large as hundreds of tons. Their quantities can also vary from one to thousands per order.

Design flexibility, metallurgical versatility, and large weight and size ranges are just a few of the many advantages of steel castings. If you think that your next project can benefit from this type of casting or any other metal component, contact us. Ferralloy, Inc. is a global supplier of castings, fabrications, forgings, machining, and other related products and services. Contact our metalworking company online today!

Steel Castings | Features and Applications

Steel is one of the most versatile and sought-after metalworking materials. It plays a vital role in various industries. Due to its desirable properties, steel comes in various forms. Which steel component you use depends on your specific requirements and needs. Steel castings are often a popular choice. Keep reading to find out if steel castings can benefit your project!

What are Steel Castings?

A steel casting is a metal component that is formed by pouring molten steel into a mold cavity. The liquefied steel then cools and solidifies within the mold cavity. You can cater the shape of the mold, and hence the casting, to perfectly fit your specifications. The casting process of steel can be difficult. It is less fluid than other metals and more reactive to mold materials. The steel casting process should only be done by metalworking experts for optimal component performance.

Why are They Used?

Steel castings are used for a variety of reasons. They are mainly used when other types of cast irons do not have enough strength or shock resistance. Steel’s physical properties allow the castings to be both strong and ductile. This makes the steel casting extremely tough and limits the chances of fracturing under pressure. Steel castings are also utilized due to their weldability and corrosion resistance.

What are Their Applications?

 Due to its reliability and strength, numerous industries rely on steel castings. Industries that use steel castings range from food processing and electronics to oil and gas.  Some specific industries that use this type of casting include the railroad, construction, drilling, transportation, and mining industries. Examples of items that are steel casting gears, valve bodies, pump casings, mining machinery, marine equipment, engine cylinder blocker, forging presses, and railroad truck frames.

If you’re interested in using steel castings for your next project, contact Ferralloy Inc. today! As metalworking experts, we can provide you with the highest quality castings. Give us a call at 440-250-1900 or visit our foundry online today!

What Is the Difference Between Castings and Forgings?

There are several different methods and techniques that can be used in manufacturing a variety of different metal components. Based on the purpose and ultimate use of the metal part, different procedures are used to create the highest quality piece possible. While determining the best process, some arrive at the question of whether they need castings or forgings. Which would be more effective for their metal component and most cost effective? Keep reading to find out the differences and find out which process would be more beneficial to your business!

What Are Castings?

Valve Sand Castings

The casting process is where the metal is heated until molten and then poured into a die to form a specific shape. This process is beneficial when the shape of the component is intricate or when the component needs to be a very large size. Another advantage of castings is that machining costs can sometimes be cut down because the component can be made to certain specifications.

What Are Forgings?

Forging is a technique where metal is heated up and then hammered and manipulated into the final desired shape. Forgings are generally stronger than castings, but there are some limitations to manufacturing capabilities of forging. Components can not be very intricate or complex when forging. Usually if a component needs to be forged and also needs to meet certain size requirements, the component needs to be machined after it has been produced.

Are Castings or Forgings Better?

Which metal component production method is better? This will completely depend on what the component will ultimately be used for. Both castings and forgings have their advantages, so depending on what the component will be used in will determine which production method will serve you better. If you have questions about what type of metal component you should be purchasing for your company give Ferralloy, Inc. a call today! We are metalworking industry leaders and have the technical authority to deliver the highest quality castings and forgings! Whatever your metal need is, we can meet it and exceed your expectations!