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Forging Rings | Top Questions Asked About Forged Rings

The process of producing forging rings involves a base plate that is ready-made and acquired from the steel manufacturer. In order to meet the exact dimensional requirements for the base plate, the material is hot-rolled and formed into the shape of a ring. If you don’t know much about forged rings, read on to find the best answers to the most commonly asked questions about them.

who offers forging rings?

FAQs About Forged Rings

How are Forged Rings Produced?

Did you know that the term “forged” is a classic misnomer? You might be surprised to know that a huge part of the process involved in forging steel rings is actually completed by the hot-rolling method. This method starts with the application of heat on a billet of steel before it is pressed or forged. Next, the ring shape is formed by hot rolling the material in two directions.

What’s the Difference Between a Forged Ring and a Hot Rolled Plate?

In case you’re wondering, it takes continuous rolling and casting to produce plates. It’s also possible to forge steel into a billet before it is hot rolled until it attains the desired thickness of its final plate. Forged rings are a lot similar to steel plates because the rings go through a forging process from a billet of steel before these are rolled into their required shape. The key difference between both is that forged rings need to be rolled in two directions while rolling the plates only requires a single direction.

What are the Major Benefits of Using a Forged Ring?

Compared to the hot-rolled plate, the lead time for obtaining forged rings of the same thickness is much shorter. In fact, depending on the thickness of the target component, the process of forging rings could be completed several months before the desired ring thickness can be achieved through hot plate rolling.

who offers the best forging rings?

Do You Need More Information About Forging Rings?

Ferralloy, Inc. is the leading global supplier of engineered products and services. If you need additional information about forging rings, contact us today.

Cobalt Alloys | What You Need to Know About Cobalt Alloys

Cobalt alloys are a group of cobalt-chromium ‘super-alloys‘ consisting of complex carbides in an alloy matrix. They are mostly used for high wear resistance and superior chemical and corrosion performance in hostile environments. Let’s take a look at everything you need to know about cobalt alloys.

Chemical Properties

There are several types and variations of cobalt alloys. All types contain varying amounts of the following elements in different quantities:

  • Titanium
  • Silicon
  • Sulfur
  • Phosphorus
  • Molybdenum
  • Manganese
  • Chromium
  • Carbon
  • Boron
  • Aluminum
  • Iron
  • Nickel
  • Cobalt

Most of these alloys contain four to six of those elements. Of all those elements, carbon and chromium are the most important. Those two, consequently, play the biggest roles in how the alloy performs.

Manufacturing Process

Cobalt alloys are produced by a range of different processes or methods. These methods include wrought or hot forging, hard-faced deposit, powder metal, and finally, casting. It’s more difficult to machine and grind than steel. As a result, high-performance processing equipment and specialized machining tools are required. Typically, it is machined by grinding instead of cutting.

Applications

Some of the major applications include the following:

  • Saw teeth, hardfacing, and acid-resistant machine parts.
  • Poppet valves, valve seats and exhaust valves of the internal combustion engine.
  • M2HB machine gun and machine gun barrels.
  • Medical applications including manufacturing of artificial hip joints, other bone replacements and cast structure of dental prosthesis.
  • Turning tools for lathes.

Are You Looking for Cobalt Alloys?

At Ferralloy, we offer cobalt alloys for your next project. As a result, we can get you everything you need. Contact us today to learn more or to place an order.

 

Where can I find Cobalt alloys?

Cobalt Alloys | What are Cobalt Alloys and What Are Its Benefits?

Cobalt alloy is a non-magnetic alloy which contains a variety of different metal components. The main two elements found are cobalt and chromium. It has been around since the 1900s and can be used as a substitute for traditional metal cutlery. Let’s take a deeper look at what exactly the product is and what its benefits are.

What Is It?

Simply put, cobalt alloy is used to cope with extreme wear and tear. By introducing a variety of other components, it can be specifically molded for a particular use. The different varieties of the alloy can take in an array of different elements such as nickel, iron, carbon, magnesium, sulfur, silicon and titanium. The material is commonly used in environments with temperatures ranging from 600 to 1112°F.

What Are Its Benefits?

The main benefits of cobalt alloys are the wear resistance and the strength of the material. It also has the ability to work under extreme temperatures. Because of its durability though, it is an expensive alloy. Due to its cost, it is imperative that it is forged as perfectly as possible. This is to avoid having to spend any more time and money on fixing the imperfections. As a result, though, it is nearly impervious to damage. In fact, the only way to manipulate cobalt alloys is by grinding.

Want To Know More About Cobalt alloys?

At Ferralloy, we offer all sorts of metal workings no matter the type of project. That includes cobalt alloys. Contact us today to learn more or to place an order.

 

Where can I find Cobalt alloys?

Cobalt Alloys | Should I Use Cobalt Alloy Parts for My Next Project?

Cobalt alloys are a group of cobalt-chromium ‘super-alloys’. They are designed for high wear resistance and excellent chemical and corrosion performance in hostile environments. Let’s take a deeper look at this type of superalloy and why you should use it for your next project.

Chemical Properties

There are several different types of these superalloys all containing various levels of titanium, silicon, sulfur, phosphorus, molybdenum, manganese, chromium, carbon, boron, aluminum, iron, nickel, and cobalt. Most of them contain four to six of these elements. Cobalt is the largest alloy found in cobalt alloys. Chromium is also an extremely important. It not only offers high corrosion resistance, it’s also the predominant carbide former and it provides strength.

Manufacturing Processes

Cobalt alloys are produced via wrought or hot forging, hard-faced deposit, powder metal, and casting. It is more difficult to machine and grind than steel and requires high-performance processing equipment and specialized machining tools.

Applications

Cobalt alloys are found in many different products. Some of those include:

• Saw teeth, hard facing, and acid-resistant machine parts
• Poppet valves, valve seats, and exhaust valves of an internal combustion engine
• M2HB machine gun and machine gun barrels
• Medical applications including manufacturing of artificial hip joints, other bone replacements and cast structure of dental prosthesis
• Turning tools for lathes

Should I Use Cobalt Alloy Parts for My Next Project?

If you are thinking of using cobalt alloy parts for your next project, contact us at Ferralloy today. We can help with all your superalloy and other metal needs and offer high-quality products.

 

Should I Use Cobalt Alloy Parts for My Next Project?

Cobalt Alloys | 7 Interesting Facts

Are you thinking about using cobalt alloys for your next project? If you are, then there are a few things that you should learn about this extremely advantageous metal. Keep reading to learn 7 interesting facts that you need to know about cobalt alloys.

7 Facts About Cobalt Alloys 

  1. It was originally created in the 1900s to substitute traditional metal cutlery that was prone to staining and general wear and tear, but its uses have grown throughout the years.
  2. It is a non-magnetic alloy and contains a variety of different elements such as cobalt and chromium.
  3. The combination of cobalt and chromium creates an extremely high melting point, which makes this metal perfect for a wide range of interesting applications from extreme cutting tools to hot section alloy coatings in gas turbines.
  4. Some of its biggest benefits include its toughness, heat resistance, and that it also reduces the amount of machine finishing.
  5. Adding different elements, such as nickel, iron, carbon, magnesium, sulfur, silicon, and titanium, to this alloy enables great control over its individual characteristics so that it will fit your exact needs.
  6. This alloy is commonly used in an intense environment where temperatures can range from 600 to 1112˚F, or 315 to 600˚C.
  7. Cobalt alloys are commonly used for saw teeth, acid-resistant machine parts, valves for internal combustion engines, machine guns and machine gun barrels, medical applications, turning tools for lathes, and more.

Are you interested in using cobalt alloys for your next project? Then contact Ferralloy Inc. today for a quote or to learn more about our services.

what are some facts about cobalt alloys

Cobalt Alloys | Should I Use Cobalt Alloys?

Cobalt alloys are a non-magnetic alloy that contains a variety of different metal components. It’s two main elements, however, are cobalt and chromium. Cobalt alloys are one of the most well-known alloys in metalworking. While it was originally created to replace traditional metal cutlery that was prone to staining and general wear and tear, cobalt alloys now offer so much more. It can be found in a wide range of application for countless industries. Some examples of applications that use this alloy include: car engines, valve seats, poppet valves, saw teeth, machine gun barrels, artificial hip joints, turning tools, and various other acid-resistant machine parts. Why are these alloys used for so many different parts? And, more importantly, should you be using them for yours? Keep reading to learn all about the benefits of using cobalt alloys!

Benefits of Using Cobalt Alloys

As a cobalt-based “superalloy”, it holds a wide range of benefits. Some of its biggest advantages include its strength, resistance to tremendous wear and tear, and ability to work under extreme temperatures. Not only is it able to function in a wide range of temperatures, but it has the ability to maintain its core strength and wear resistance, no matter the temperature, as well. As a result, this material is ideal for the environment with temperatures ranging from 600 to 1112˚F (3315 to 600˚C). Another one of its benefits is that you can introduce other elements to this alloy in order to meet your exact specifications.

Now that you understand all of the benefits of using cobalt alloys, it’s time to decide if this alloy is right for your next project. If you are interested in ordering this alloy or any other metal, contact us. Ferralloy, Inc. has both the infrastructure and facilities to supply metals in numerous different grades and forms. Get the raw materials that you need at a competitive price and delivered just-in-time by contacting our international company today!

Cobalt Alloys | Uses and Characteristics

Steel, aluminum, titanium, zirconium, the list of raw materials used for metal components can go on and on. With so many options, deciding on the right type of material for your project can get overwhelming. It’s important to understand the properties, benefits, and applications of different types of metals to see which best fits your specific needs. Keep reading to learn all about the popular metalworking material like cobalt alloy.

What are Cobalt Alloys?

Cobalt alloys are metal alloy. But it’s not just any metal alloy. This alloy is a cobalt-chromium “superalloy”. It was designed specifically for high wear resistance and superior performance in hostile environments. It’s resistant to cavitation, erosion, corrosion, galling, and abrasion. The combination of Cobalt and Chromium also enables the metal to have an extremely high melting point. It is typically used in temperatures ranging from 600 – 1112 °F (315 – 600 °C). Molybdenum or tungsten and a small amount of carbon are also sometimes added to cater to specific applications. Cobalt alloy was developed in the early 1900s as an alternative for cutlery that stained easily.

What are Cobalt Alloys Applications?

Due to its favorable properties, there are numerous cobalt alloy applications. Some of the major applications include saw blade facing and acid-resistant machine parts. It has greatly improved the production of poppet valves, valve seats, and exhaust valves for internal combustion engines. This alloy is also preferred for M2HB machine gun and machine gun barrels, medical parts (e.g. artificial hip joints, bone replaces, dental cast structures, etc.), and turning tools for lathes.

If you are interested in using cobalt alloys or any other type of metal for your next project, contact us! Ferralloy Inc. has the infrastructure and facilities to supply countless forms and grades of raw materials at a competitive price and delivered just-in-time. Give us a call at 440-250-1900 or visit our foundry online today!

Ferralloy is producing machined investment castings to the Rc 52 hardness grade of this cobalt based alloy.

Ferralloy is producing machined investment castings to the Rc 52 hardness grade of this cobalt based alloy. These bushings are used as orifices by a large international company in the oil drilling equipment industry. This type of material is also being used to produce sleeves for another customer in the valve industry. The sleeves are pressed into their safety relief valves to dramatically reduce wear which occurs when abrasive fluids are pumped through the valves.