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Closed Die Forging | All About the Closed Die Forging Process

In case you’re not familiar, forging refers to the manufacturing process that involves the shaping of a piece of metal with the use of compressive forces. A power hammer or a die delivers the blows. Today, it has become a major worldwide industry and its traditional products include hardware, kitchenware, cymbals, edged weapons, hand tools, and jewelry.

 

What is Closed Die Forging?

 

Sometimes referred to as impression-die forging, this type of forging process uses dies that have the precut profile of the desired part. These dies move towards each other and partially or wholly covers the metal piece. The raw material that’s been heated is positioned in the bottom die. The shape of the forging as a negative image is incorporated in the top or bottom die. When the top die presses against the bottom die, the raw material forms into the desired shape. In case you’re wondering, this process can be used to produce parts from a few ounces to 60,000 lbs. You may also be surprised to find out that some of these smaller parts are forged cold.

 

What Are its Capabilities?

 

Closed Die Forging of steel, titanium, aluminum, and other alloys can create a virtually limitless variety of 3-dimensional shapes that weigh from a few ounces up to over 25 tons. While closed die forges that are routinely produced on hydraulic presses have capacities up to 50,000 tons, those that were produced on mechanical presses have capacities up to 20,000 tons. Lastly, those that were regularly produced via hammers have capacities up to 50,000 lbs.

 

Since this type of forging process restricts metal flow due to the presence of the die contours, you won’t be surprised to know that Closed Die Forging can yield more complex shapes as well as closer tolerances compared to the open-die forging process. However, it’s important to note that if additional flexibility is required in forming symmetrical and non-symmetrical shapes, pre-forming operations that involve bending will have to be implemented on the piece of metal before it is forged in finisher dies.

Where are the best forgings?

Closed Die Forging  

Since Ferralloy is a trusted supplier of engineered products and services to a wide range of industries across the globe, we can give you straight answers about Closed Die Forging or anything that’s related to metal production. Contact us today!

 

 

Heat Treating Baskets | The 3 Different Heat Treatment Processes

For hundreds of years, people have been heat-treating metals for the purpose of improving their physical and chemical properties to fit a given application. However, we’ve come a long way since the blacksmiths of the middle ages forged and tempered metals to produce tools for everyday life. Today, material engineers and metallurgists use more specialized techniques and tools such as Heat-Treating Baskets to customize materials for definite applications.

 

The 3 Major Heat Treatment Processes

 

  1. Hardening

 

This process involves the heating of steel at a specific temperature until its pearlite is transformed into austenite before it is rapidly quenched in water or oil. The appropriate temperature at which the transformation quickly takes place is highly dependent upon the steel’s carbon content. For the core to be fully transformed into austenite, the heating time must be increased. In case you’re wondering, the hardened steel part’s microstructure us martensite, ferrite, or cementite.

 

  1. Tempering

 

When steel that has both been quenched and hardened for a period of time prior to being heated, the process involved would be tempering. The temperature at which this process is carried out is a critical factor that dictates the hardness and strength that is obtained. For example, high temperatures will produce high ductility, but low in hardness and strength. Conversely, low temperatures will result in low ductility, but high in hardness and strength. It’s extremely important to select the appropriate tempering temperature to achieve the desired level of hardness and strength. Tempering is performed on carbon steels that have been hardened to reduce their brittleness.

 

  1. Annealing

 

When steel is treated up to high temperature then cooled very slowly to room temperature to produce its high ductility and strength, but low in hardness, the process of annealing is being applied. In other words, annealing is performed by heating a component to the appropriate temperature before it soaks it at room temperature. The furnace is then shut off while the piece of steel is inside it.

 What are forgings

Are You Looking to Find Heat-Treating Baskets?

 Heat-Treating Baskets are crucial pieces of any kind of heat-treating process. Only Ferralloy offers high-quality baskets that are second to none. Contact us today!

 

 

Titanium Fasteners | Benefits of Using Titanium for Your Next Job

A modern job site is a melting pot of different components and materials, but one of the most common things you’ll find is titanium fasteners. Why is that? Because of how useful titanium is as a material. But why is it so useful? What can it be used for? Hopefully, we can answer those questions for you below.

Properties of Titanium

Titanium is an extremely popular material to use, mostly because it is resistant to corrosion and has a great strength to density ratio. Even without creating an alloy from it, titanium is as strong as many types of steels but less dense. In addition to how useful it is on its own, it can be combined with other materials into an alloy easily.

Common Applications of Titanium

Aside from being used in pigments, additives, and coatings, titanium is used across a wide range of industrial applications. Because of how strong it is, it is used regularly in both the aerospace and marine industries. The paper industry uses titanium whenever materials will be exposed to highly corrosive materials. The auto industry uses it routinely for car parts and more. To say titanium is all around you would be an understatement.

Where are great titanium fasteners?

Looking for More Information About Titanium Fasteners?

When it comes to utilizing titanium in your job site, titanium fasteners are a great way to do just that. They are one of the most used fasteners on the market and can be used in any job; no matter the size. Here at Ferralloy, we can provide you with all of this and more. We have been providing for a global customer base for going on 40 years and look forward to giving you the same high level of service. Contact us today to find out what we can do for your business.

Titanium Fasteners | Benefits of Titanium vs Other Materials

There are many different metals that can be used in an industrial setting, but the best is titanium. Titanium fasteners, tubing, and bolts are just a few things the material can be made in to. It can be used to make many different types of parts and has tons of benefits. As a result, there are many different parts that titanium can be used for.

Usually Maintenance Free

Given that titanium’s oxide layer protects the fasteners from corrosion, it makes it much more durable than the average material. Given that it doesn’t corrode, that means there is little to no maintenance needed on the piece. You will want something that is strong, durable, and sturdy like titanium for your next project.

Cost-Efficient

Because titanium parts are typically maintenance free and do not corrode in the first place, it is a very cost-efficient component. You will not need to keep replacing it or worry about it falling apart on you. Once you make the investment in titanium, you won’t need to worry about sinking more money into it.

Can Combine with Other Metals

One of the biggest advantages of titanium is that you can combine it with other metals to create an alloy. You can combine it with:

  • Steel
  • Aluminum
  • Manganese
  • And more

Having such a versatile material like titanium is not only very helpful but smart too. Using the best materials will lead to the best results.

Are you looking for Titanium Fasteners?

Looking for Titanium Fasteners?

If you are looking for the best titanium fasteners, contact us today. Ferralloy has been providing titanium parts to countless industries and companies throughout the world for almost four decades. We are here to help you and your business in any way possible.

Titanium Fasteners | Types of Materials Used to Make Fasteners

When it comes to fasteners, they can be made out of a variety of different materials. The material chosen depends on the use as the different materials react differently to different factors in the environment. While titanium is one of the popular materials used to make fasteners, let’s take a look at some of the other materials used in addition to titanium fasteners.

Steel

Steel might just be the most popular material used to make fasteners. They are offered in a wide range of grades for different types of uses. As a result, machine screws, carriage bolts, studs, nuts, and cap screws are all fasteners that are made from steel.

Aluminum

When it comes to aluminum, it is the least costly material that can be used to make fasteners. Aluminum fasteners are classified as hardenable and nonhardenable and weigh about one-third as much as steel. Some grades of aluminum are even stronger than that of mild steel. Cold-formed bolts, screws, rivets, and machine-screw nuts are just a few of the things that are made with aluminum.

Titanium

Titanium fasteners are largely found in the aircraft industry. Their excellent corrosion resistance and good high-temperature performance make it the ideal material for aircrafts and aircraft parts. As a result, joints are the most popular item that titanium is used to make, including joints loaded in shear and tension-loaded joints.

Are You Looking for Titanium Fasteners?

At Ferralloy, we offer fasteners made from a variety of different materials, including titanium. If you are looking for titanium fasteners for your next project, contact us today.

 

Where can I find titanium fasteners?

Titanium Fasteners | Why Are They Used?

Titanium fasteners are essential, especially in both aviation and aerospace. Although steel is the primary fastener material used, titanium is found in certain applications. Let’s take a look at some of those situations where titanium is used over steel, as well as some of the advantages of titanium fasteners.

Benefits of Titanium

When it comes to fasteners, titanium has a higher tensile strength. They are resistant to high temperatures, seawater, and galvanic corrosion. While titanium might not be ideal for every application due to its moderate ductility and low work hardening rate, it is ideal in many aeronautical and naval applications.

Where Is Titanium Found?

Titanium fasteners are used in applications where high strength to weight ratio, excellent resistance to stress corrosion cracking, high corrosion resistance, and good fatigue strength are desired. These include:

  • Military and commercial maritime applications
  • Submarine masts and exteriors
  • Landing gear and engine components
  • NASA launch vehicles and spacecraft
  • Commercial and military satellites

Are You Looking for Titanium Fasteners?

At Ferralloy, no matter what you are trying to do we have the materials you need. Whether it’s titanium fasteners, various castings, or even forgings we have what you need. How are we so good at getting you what you need? Well, we have been doing this for 40 years. Plus, we have an ISO 9001 certification, which allows us to provide a full range of value-added services to our customers. Contact us today to learn more or to place an order.

 

Who has titanium fasteners?

Titanium Fasteners | Should I Use Titanium Fasteners for My Next Project?

Titanium can be used for a wide range of metal parts, from tubing to bolts to fasteners. They are essential in both aviation and aerospace. Steel is the primary fastener material used in the aerospace field with the most common titanium alloy used being TI-6Al-4V. Let’s take a look at some of the benefits of titanium fasteners, what they are used for, and why you should use them for your next project.

Benefits

Titanium exhibits higher tensile strength than other materials, even at increasing temperatures. It is also extremely resistant to seawater and galvanic corrosion, making it ideal for many aeronautical and naval applications. They are typically created either to International Organization for Standardization specifications or Deutsches Institut für Normung specifications, or both.

Uses

Titanium fasteners are used in a limited number of applications where their high strength to weight ratio, excellent resistance to stress corrosion cracking, high corrosion resistance, and good fatigue strength are desired. Some of those include:

  • Military and commercial maritime applications
  • Submarine masts and exteriors
  • Landing gear and engine components
  • NASA launch vehicles and spacecraft
  • Commercial and military satellites

Should I Use Titanium Fasteners for My Next Project?

At Ferralloy, we are committed to constant improvement and customer satisfaction. We are proud to say that we have been providing titanium parts to countless industries and companies throughout the world for almost four decades. If you are looking for titanium fasteners for your next project, let us help you. Contact us today to learn more about the products we offer and how we can help you with your next project.

 

Should I Use Titanium Fasteners for My Next Project?

Titanium Fasteners | Where Can I Find the Best Titanium Fasteners?

Titanium fasteners are becoming more and more important in the manufacture and assembly of products that have high-performance standards. As a result, it is incredibly important to know the different grades when it comes to titanium. Let’s take a look at some of the different grades of titanium fasteners

Grade 2 Titanium

This is one of the most common types of titanium and is the most used in the fastener industry. It is also the purest form of it, containing 99% titanium. Grade 2 titanium is idea for situations where you need very good corrosion resistance such as in environments with a lot of salt water and brine. They are also extremely resistant to other chemicals including chlorides.

Grade 5 Titanium

Grade 5 titanium has been modified to give it extra strength. It contains 90% titanium with the rest of it being made up of 4% vanadium and 6% aluminum. It has twice the strength and half the weight of comparable steel fasteners and maintains the corrosion properties of Grade 2 titanium.

Grade 7 Titanium

While grade 7 titanium isn’t used as often as grade 2 or 5, it’s still quite common in the fastening industry since it has increased resistance against corrosion.

Grade 23 Titanium

Grade 23 titanium has been created with improved mechanical properties even at cryogenic temperatures, making it less likely to suffer from fatigue and to crack.

Where Can I Find the Best Titanium Fasteners?

At Ferralloy we offer a variety of titanium fasteners. Contact us today to learn how we can help with your next project.

 

What are titanium fasteners?

Titanium Fasteners | Important Advantages

Titanium can be used for a wide range of metal parts, from tubing to bolts to fasteners. And this metal alloy is used for good reasons. The list of titanium benefits is a long one. To narrow them down, we will look more in depth at the significant advantages of one specific component: titanium fasteners.  What are these important advantages? Keep reading to find out.

Advantages of Titanium Fasteners

Titanium (Ti) is a highly corrosive element with properties that make it the perfect element to produce fasteners. These fasteners hold their own huge set of benefits and advantages.

Some of the most appealing advantages of titanium fasteners include:

  • These metal parts are typically maintenance free
  • Titanium’s oxide layer protects the fasteners from corrosion
  • These parts are cost-efficient
  • Titanium fasteners are lighter in weight than steel fasteners
  • They are extremely strong, durable, and sturdy
  • These components can withstand high temperatures
  • These parts are biocompatible and non-toxic so it won’t cause any harm to a human’s or animal’s body
  • Titanium can be combined with other metals such as steel, aluminum, manganese, etc. to create an alloy and gain even more advantages

Thanks to these advantages, titanium fasteners are used in numerous different industries. Some specific industries that use this metal component include: aerospace, automotive, chemical, paper, pulp, architectural, consumer, marine, medical, and various other industries.

Are you interested in using these metal components for your next project? Start seeing the benefits of titanium fasteners for yourself by contacting us. Ferralloy, Inc. is a quality driven organization that is committed to constant improvement and customer satisfaction. We are proud to say that we have been providing titanium parts to countless industries and companies throughout the world for almost four decades.  Let us provide you with high quality metal parts. Visit our metal foundry online today.

Zirconium Fasteners | Metalworking Ferralloy, Inc.

All metalworking components are not the same. It is important to understand the different types of metalworking materials and forms in order to decide which will be most beneficial for your specific needs. To help you get started, today we are going to explain Zirconium Fasteners. Keep reading to find out what they are, why they are used, and their applications.

The highest quality zirconium fasteners from Ferralloy Inc.!

What are Zirconium Fasteners?

 Zirconium Fasteners are made from the chemical element Zirconium (Zr). Zirconium is a lustrous, grey-white, strong transition metal. To a small extent it even resembles titanium. They have mechanical and physical properties that make them perfect for metalworking.

Why are They Used? 

Primarily they are used for their unique properties. Zirconium fasteners are exceptionally resistant to corrosion by acids, alkalis and seawater. They specifically have great corrosion resistance to hydrochloric acid, sulfuric acid, organic acids, nitric acid, acetic acid, and sodium hydroxide. As a result, they are typically used any time strong acids are present and for corrosive services that are too severe for stainless steels, nickel alloys, and titanium. 

What are Their Applications?

In past decades, about 90% of zirconium produced every year was consumed by the nuclear industry. Recently, however, as people get increasingly familiar with Zirconium fasteners and their benefits, more applications have been found in various industries. The chemical industry has been particularly interested in Zirconium Fasteners due to its outstanding corrosion resistance. The most common fasteners of this type are grades Zirconium 702 and Zirconium 705.

No matter your industry or need, if you are looking for Zirconium Fasteners, Ferralloy, Inc. can supply them for you. We are the industry leader that can provide you with the highest quality product, competitively priced, and delivered on time. Simply call us or visit our metalworking company online today to din our how we can benefit your business!