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Closed Die Forging | All About the Closed Die Forging Process

In case you’re not familiar, forging refers to the manufacturing process that involves the shaping of a piece of metal with the use of compressive forces. A power hammer or a die delivers the blows. Today, it has become a major worldwide industry and its traditional products include hardware, kitchenware, cymbals, edged weapons, hand tools, and jewelry.

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What is Closed Die Forging?

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Sometimes referred to as impression-die forging, this type of forging process uses dies that have the precut profile of the desired part. These dies move towards each other and partially or wholly covers the metal piece. The raw material that’s been heated is positioned in the bottom die. The shape of the forging as a negative image is incorporated in the top or bottom die. When the top die presses against the bottom die, the raw material forms into the desired shape. In case you’re wondering, this process can be used to produce parts from a few ounces to 60,000 lbs. You may also be surprised to find out that some of these smaller parts are forged cold.

 

What Are its Capabilities?

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Closed Die Forging of steel, titanium, aluminum, and other alloys can create a virtually limitless variety of 3-dimensional shapes that weigh from a few ounces up to over 25 tons. While closed die forges that are routinely produced on hydraulic presses have capacities up to 50,000 tons, those that were produced on mechanical presses have capacities up to 20,000 tons. Lastly, those that were regularly produced via hammers have capacities up to 50,000 lbs.

 

Since this type of forging process restricts metal flow due to the presence of the die contours, you won’t be surprised to know that Closed Die Forging can yield more complex shapes as well as closer tolerances compared to the open-die forging process. However, it’s important to note that if additional flexibility is required in forming symmetrical and non-symmetrical shapes, pre-forming operations that involve bending will have to be implemented on the piece of metal before it is forged in finisher dies.

Where are the best forgings?

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Since Ferralloy is a trusted supplier of engineered products and services to a wide range of industries across the globe, we can give you straight answers about Closed Die Forging or anything that’s related to metal production. Contact us today!

 

 

Radiant Tubes | Where Can I Find Radiant Tubes?

The performance of a heating system depends not only on the furnace burner but also on radiant tubes. These tubes are used to transfer heat to the load through irradiation. One place where you can find them is in radiant panel heating. Let’s take a look at some of the benefits of radiant tubes in radiant panel heating as well as where you can find radiant tubes.

Easily Zoned

Many radiant panel heating systems are designed for room-by-room zoning. This not only offers the potential for energy savings, it also allows different occupants to adjust rooms to their own desired comfort level.

Damage Resistant

Tubing or wiring encased in concrete floors is very resistant to damage from heavy interior traffic. Likewise, heated ceilings are typically “above the fray” and thus less likely to be damaged by normal building usage.

Virtually Noise-Free

Properly designed and installed systems eliminate expansion noise, sheet metal vibration, or velocity noises caused by fast moving air.

Fast Drying

Not only does this improve safety, it also provides much better working conditions for those who routinely work on or near wet floors, especially in facilities such as auto service garages and fire stations.

Where Can I Find Radiant Tubes?

Radiant tubes can be used in a variety of products for a variety of uses. If you are looking for these kind of tubes, look no further than Ferralloy. We offer high-quality products at competitive prices. Contact us today to learn more about how we can get you radiant tubes for your next project.

 

What are radiant tubes?

What are the Benefits of Titanium Tubing?

In the metalworking world, every metal part possesses its own unique set of benefits. No matter what industry you’re in, it’s important to know the benefits of different metal components so that you can choose the part that will be the most valuable for your specific project. One metal part that is used in various industries for it’s advantages is titanium tubing! What are the benefits of titanium tubing? Keep reading to find out!

4 Benefits of Titanium Tubing

1. Lower Density

The density of titanium tubes is significantly lower than steel, copper, or nickel products. Despite their low density, they are very strong and rigid when compared to other alloy components.

2. Resistant to Corrosion

Another benefit of utilizing titanium tubing is that titanium alloys are resistant to corrosion. This makes these tubes an appealing option if you need a part to work efficiently in a highly corrosive environment.

 3. Resistant to Chemicals

 Corrosion is not the only thing that titanium tubes are resistant to. They are also resistant to chemicals. These titanium parts can withstand different chemical compounds while still preforming effectively.

 4. Great Heat Transfer Properties

Titanium tubes have great heat transfer properties thanks to its thermal conductivity and resistance. The same can’t be said for copper and carbon steel tubes. Their resistance to heat also allows them to work successfully at temperatures up to 600 degrees or higher.

These are just a few of the many benefits that come from utilizing titanium tubes. Because of these benefits, you can find titanium tubing in countless important industries such as power generation, sporting goods, marine, nuclear, and paper industries.

If you’re interested in using titanium tubes for your next project, Ferralloy, Inc. can help! We also have the infrastructure and facilities to supply raw materials in numerous grades and forms! Visit our metalworking foundry online today!