Contact Us: 1-440-250-1900

Forged Rolled Rings | The History of the Forging Process

Forged rolled rings play an essential role in countless industries. As a result, these metal components are high in demand and the need for them shows no signs of slowing down. While the promising future of forged rolled rings comes as no surprise, the history of the forging process may shock you. What is the history of this metalworking method? Keep reading to find out.

The Origins of the Forging Process

The forging process dates back to at least 4000 BC, however, the exact year is most likely earlier. Back then, metals such as wrought iron and bronze were forged to produce various war weapons and hand tools. These type of forgings continued until near the end of 19th century for similar purposes and using similar metals.

19th Century Forgings

Throughout the 19th century, forge smiths were particularly skilled at hand and open die forgings of wrought iron. Then, the forging industry saw a major breakthrough in 1856 thanks to the invention of the Bessemer steel-making process, which enabled forgers to have a huge supply of low-cost steel for major forging productions.

20th Century Forgings

The Industrial Revolution and World War II both lead to the development of better forging equipment and processes. Eventually, electrical motors and induction heaters enabled forged rolled rings to be produced quicker, easier, and more effectively than ever before.

Modern Forgings

Now, we have computer controlled hammers and presses that are capable of making rolled ring forgings in a variety of materials for countless applications.

Get Your Forged Rolled Rings Today!

Clearly, forgings have come a long way since 4000 BC. Start using the modern power of forged rolled rings for your next project by contacting us. Ferralloy, Inc. is an international company that serves the global marketplace and offers competitively priced, engineered products that are produced in both North America and Asia. Connect with our forging experts online today to learn more!

where can i get the best forged rolled rings

Seamless Rings | Frequently Asked Questions

Seamless rolled rings are one of the most widespread components in metalworking today. These cylindrical metal parts, which are relatively short in height and possess a hollow middle section, are so popular that it’s hard not to run into these components on a daily basis. A wide range of industries utilize rolled rings, from the nuclear industry to pharmaceutical companies and everything in between. However, despite being so prevalent, chances are that you still have a plethora of questions regarding this type of metal component. But don’t worry, we are here to help! Keep reading to finally get the answers to some of the most frequently asked questions about seamless rings.

How Are Seamless Rings Made?

Seamless rolled rings are produced through a process called rolled ring forging. Rolled ring forging consists of taking a circular metal preform and piercing it to form a doughnut shape. The ring is then heated and rotated to reduce its wall thickness and increase its diameter until the desired shape and size is achieved.

What Materials Are Used for Seamless Rings?

Seamless rolled rings can be made from any forgeable material. These materials include alloy steels, stainless steel, carbon, Haynes, Inconel, superalloys, aluminum, and more. The ability to create seamless rolled rings out of a wide range of materials is one of the many reasons why it is such an appealing metal part.

Where Can I Get the Best Seamless Rings?

If you are interested in using the best seamless rings for your next project, Ferralloy, Inc. can help. We are an international company serving the global marketplace by offering competitively priced, engineered metal products to companies throughout the world. Become one of our satisfied customers by getting high quality seamless rolled rings that fit your exact needs and specifications from us today. Contact Ferralloy, Inc. online to learn more!

what are seamless rings

Seamless Rolled Rings | What You Need to Know

The metal components that you use can make or break your project. As a result, it’s essential to choose a part that isn’t just good for your project, but rather one that is perfect for your project. One of the most popular metal parts that play an essential role in countless projects are seamless rolled rings. These rings can be used in numerous products (i.e. valves, flanges, bearings, robotics, gears, couplings, machines, clutches, and drives) throughout countless industries. What are seamless rolled rings? Keep reading to find out everything that you need to know about this indispensable metal part!

What Are Seamless Rolled Rings?

Seamless rolled rings are metal parts that are produced through a process called ring rolling. This process takes a circular preform of metal that has been previously upset and pierced to form a hollow “doughnut” shape. The doughnut shape is then heated above the recrystallization temperature and places over the idler or mandrel roll. This idler roll then moves in a series of motions and rotations to reduce the wall thickness and increase the diameters until the rolled ring takes its desired shape. Rolled rings can be produced in configurations that range from flat, washer-like parts to tall, cylindrical shapes and heights ranging from less than an inch to more than 9 feet tall. As a result, seamless rolled rings are great metal parts that be made to your exact specifications.

Get the best seamless rolled rings for your next project by contacting Ferralloy, Inc. today. We can supply you with rolled ring forgings in diameters up to 110” and in a wide variety of materials such as carbon, alloy, stainless steel, titanium, nickel alloys and more. Not to mention, our distribution model ensures that you will receive your deliveries on time so that you can better manage the amount of product that you keep on hand. Learn more about our rolled ring forgings and all of our other metal products by visiting us online today!

Ferralloy, Inc. Ships Seamless Rolled Rings

The company shipped two seamless rolled rings produced from 4140 grade alloy steel to a customer in the industrial processing industry today.  The customer in California is rebuilding a processing equipment machine which required two 78″ OD x 72″ ID x 5″ High machined to size.

Ferralloy, Inc. produced the seamless rolled ring forgings and then machined them on Vertical Turning Lathes to complete the requirement.

Rolled Ring Forgings are available up to 110″ diameter in rough or finish machined form.

seamless-rolled-ring-shipment

Seamless Rolled Rings | Advantages and Applications

Are you looking for metal components for your next project? You might want to consider seamless rolled rings. The process of forging these rings requires punching a hole in a thick or round piece of metal. The piece is then heated, rolled, and squeezed into a ring. Thanks to this process, seamless rolled rings hold countless advantages that make them an appealing option for numerous industries.

Why are Seamless Rolled Rings Used?

Using seamless rolled rings can be very advantageous. Here are 3 qualities that make these rings a valuable metal component:

1) Strong

They are stronger compared to other metal components. They are also able to maintain their strength during high temperature fluctuations.

2) Versatile

These rings can be made using any forgeable material. This includes alloys, stainless steel, carbon, aerospace metals, and more. Its versatility makes this metal component a responsive and flexible answer for parts used in chemical, refinery, and power generation industries.

3) Cost Effective

One of the greatest advantages of utilizing seamless rolled rings is that it costs less than similar components to manufacture them. This is possible because the rings closely match the contour of the finished shape. As a result, the product requires fewer machining operations, reduced weight, and lower costs for raw materials.

What are They Used For?

Due to being strong, versatile, and cost effective, seamless rolled rings are used for a variety of applications. These rings are commonly used as key components in jet engines, jet turbines, wind mills, paper mills, helicopter gearboxes, and other extreme environments.

If you are interested in using seamless rolled rings for your next project, look no further than Ferralloy Inc. We are leaders in the metal working industry and employ the latest technologies to manufacture high quality metal components. Contact our metal manufacturing company today to learn more about how we can help benefit you!

Dryer Drum Tires

Ferralloy, Inc. is shipping 2 sets of rolled ring forgings to a customer in the cement industry.  The seamless rolled rings sets are 80 x 70 x 7” and 78.5 x 72.5 x 6.5”, rough machined to a surface finish of 125 RMS from 4140 material.

Rolled ring forging process is a specialty of Ferralloy Inc!

These forged rings are components of a dryer drum used in the cement industry to process cement powder.

For more information about the processes behind cement manufacturing see this link!

Rolled Ring Forging Vs. Plate Burnout

Metal Rings are needed for several different types of applications. One of the most widely used metal components, metal rings can vary in size, thickness and in diameter. In order to achieve a strong, durable and cost effective metal ring for your project, there is one process that stands above the rest, but which is it? Keep reading to learn the differences between the rolled ring forging and plate burnout processes in order to manufacture a metal ring.

Rolled ring forging is the best process for rolled ring components

Plate Burnout

In the Plate Burnout process, which is just one of the many processes in which a metal ring can be achieved, the metalworker begins with a plate of metal. Once the component specifications are known, the plate is punctured in the shape and size of the metal ring that is needed. Essentially, the ring is just punched out of the metal to form in the metal ring. This type of method make the metal ring more susceptible to fatigue.

Rolled Ring Forging

In the manufacturing method of seamless rolled ring forging, the waste of the metal that is punched out is avoided and the piece and stronger and more durable. A donut shape is formed from metal and then is forged into the metal ring that is needed. The size and diameter is shaped from this donut shaped metal, as the metal is at extremely high temperatures and is malleable. This process saves wasting the metal from a plate when the ring is punched out, which makes it a more cost effective method. This process also results in stronger components.

For all of your metal manufacturing needs, Ferralloy Inc has the authority and experience to help you. They are industry leaders in metal working and can suggest the best methods for manufacturing your metal component and at competitive rates. They are dedicated to producing and delivering the highest quality products, to fulfill your project in the best manner. Contact Ferralloy Inc today to inquire about your metal working needs!

Steel Forgings | What Are the Different Types of Forgings?

To create the high quality and durable steel forgings ordered by our customers, Ferralloy employs different processes depending on the component specifications. One of these processes, Forging, can be subdivided into more complex processes that are utilized according to what the metal piece will need to become. What are the most popular types of forging?

Steel forgings from Ferralloy Inc are high quality components

Open Die Forging

The reason that this process is referred to as open die forging is because the metal is not confined by any impression dies during the forging process. The process uses hammers and different tools to press and pressure the metal into the desired shape of the steel forgings. Open die forgings usually result in irregularities between the different steel forgings because there is no impression that all of the forgings are being molded into. To achieve the correct, final dimensions, the metal normally has to be machined.

Impression Die Forging

This is the opposite of open die forging, also commonly referred to as closed die forging. Where the metal is shaped in the open in open die, in impression die forging there are two or more dies that contain impressions that are brought together around the stock and causes the deformation into the desired shape. In closed die forging the steel forgings can be shaped into more complex components because of the dies that are used to form the metal.

Seamless Rolled Ring Forging

In some ways, this forging process combines elements of both open die and impression die. The metal stock is pierced to create a donut and then shaped, in a somewhat open forging process, into a ring. The rolled ring forging process is used to make high pressure resistant steel forgings, such as gears, engine bearings for aircrafts and flanges, to name a few.

Whatever steel forging or metal component you need, Ferralloy can manufacture it and deliver the highest quality product to your specifications. We are a metal working industry leader, employing the latest technologies to manufacture your metal components at competitive prices. Contact us with any and all of your metal needs today!

What is the Seamless Rolled Ring Forging Process?

A process used widely and performed to the highest level by Ferralloy, the seamless rolled ring forging process plays an important role in the manufacturing of certain components. Forging is a method of manufacturing inherently stronger components for machinery. When apparatuses are needed for the development of wind turbines or when high quality gears are needed for mechanical parts, the seamless rolled ring forging process is used to manufacture superior pieces. What is this process? Keep reading to learn more about the role that the seamless rolled ring forging process plays in the metal working industry!

Rolled Ring Forging Process can be accomplished at Ferralloy Inc!

What is the Process?

To begin the seamless rolled ring forging process, an ingot or billet is cut to size and then upset to achieve mechanical properties. What this means is that the starting stock pushed between flat dies at its plastic deformation temperature in order to achieve the proper shape. Then the center of the ingot’s center is punched to create a ring rolling “donut”. The stock would be hot at this point and the middle would be pierced to displace the metal radially.

Once the punch out has been done and a complete hold through the stock is created, the ring is now ready for the ring rolling operation. It begins with ID and OD pressure being applied to the ring, and as the pressure increases, so does the ring diameter. When the desired ring diameter is achieved, the seamless rolled ring forging process is complete.

Rolled ring applications range from ring gears that can be used in industrial and farm equipment to bearings and flanges. Rolled ring components can be seen in power plants, chemical plants, freighters, cargo ships and wind mills. For the best quality metal components, trust none other than Ferralloy, Inc for any metal manufacturing needs. Connect with our metal manufacturing company today and find out how we can help you meet your metal working needs!

Rolled Ring Forging Process in an illustration