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Understanding Forged Carbon Steel and Why You Need to Use It

Carbon steel forgings are designed and shaped by means of a steel forging process. This type of steel forging comprises an unspecified amount of alloy, without the need of employing any minimum required percentage. Various kinds of alloys found within this steel forging are zirconium, cobalt, chromium, tungsten, titanium, nickel, and a lot more. However, it is important that there should be a sufficient amount of steel alloy as it can lower the melting point to create better steel forging.

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Advantages and Options of Carbon Steel

Advantages of Choosing Carbon Steel Forgings

Every knowledgeable forging manufacture understands the essence and importance of producing cutting-edge and durable forgings for every project need. Some of the many benefits of opting for carbon steel forging are tight grain structure, economical, product efficiency, and impact strength.

Carbon steel forgings often have a tight grain structure, making it mechanically strong to withstand friction and other effects. Hence, this type of steel forging does not require a number of expensive alloys just to achieve high strength components. With this, you may infer that this forging is definitely economical as compared to others. Additionally, it uses an open-die process to produce final products with extremely cost-effective resources.

As for product efficiency, forgings can be designed in various sizes, which make the product more efficient and flexible. Likewise, it has exceptional strength quality that allows the end product to withstand heavy load, impact, and stress.

Options of Carbon Steel Forgings

Subject to the type of project your needs, there are several available options when it involves carbon steel forgings grades. All of these grades can be treated to enhance its ductility, strength, and machinability. The most common option is medium carbon steel wherein it is composed of about 1.65% manganese and 0.54% carbon content. This grade stabilizes the good wear resistance, strength, and ductility. Additionally, the end product is often used for cars, forging, and large mechanical parts.

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Get Quality Steel Forgings

At Ferralloy, our team has the capability, resources, and experience to exceed your steel forging expectations. If you have any queries about steel forgings, contact us now!

Steel Castings | The Benefits of Manufacturing Valve Bonnets by Stainless Steel Casting

One of the most important components of a pressure valve is called the valve bonnet that comes in various shapes and sizes. The valve bonnet covers the valve body and is usually connected to it by a welded, bolted, or threaded joint. Although they’re necessary for most valves, they can potentially complicate the valve’s manufacturing process, can become a source for leakage, increase the valve size, and represent a huge chunk of the valve cost. However, when stainless steel castings are used for valve bonnets, you can expect to enjoy the following benefits:

Flexibility of Design

Due to the wide array of stainless-steel grades to choose from, you’ll enjoy the flexibility to configure the cast according to your need. Stainless steel castings for valve bonnets can even take on complex shapes or contain hollow section parts. Since stainless steel castings are made through a repetitive process, multiple valve bonnets can be produced efficiently.

Not Prone to Rust or Corrosion

If you use stainless steel castings for valve bonnets, you won’t have to worry about rust or corrosion. For this reason, these become the top choice for most industrial applications that subject these parts in conditions where metal has the tendency to corrode. Other manufacturers also choose cast iron to produce valve bonnets that stay free from corrosion. However, these don’t exhibit the same degree of strength, resistance to high pressure or durability as stainless-steel castings.

Strength and Durability

Most manufacturers choose to use stainless steel castings for valve bonnets because of their incredible durability and strength. You can expect these types of valve bonnets to function well and remain in excellent condition for a long period of time even when you use them in extreme temperatures.

who offers steel castings?

Are You Looking to Find Quality Steel Castings?

You don’t have to look far if you need to find top-quality steel castings. Ferralloy, Inc., the leading comprehensive engineered product resource is here to help you. Contact us now!

Open Die Forging | What Hybrid Forging is All About

When you use open die forging is combined with closed die forging in your tailored forging process, you can optimize time and cost savings.

How Hybrid Forging Works

In order to move material more efficiently, hybrid forgers can use less tonnage in a prescribed manner instead of pushing 100% of the material’s surface area. This is made possible by the tooling and mechanics of the process. When it comes to closed die forging, 100% of the workpiece must be manipulated at the same time. Since it ultimately comes down to pounds per square inch, the hybrid forging process is able to produce larger and more complex components on the open die press. Aside from this, more efficient use of tooling and investment dollars can also be expected. Furthermore, the hybrid forging process allows you to quickly and effectively change the tool design than with casting molds or closed die impression.

Hybrid Forging Offers Enormous Benefits

Hybrid forging delivers great manufacturing, economic, and quality advantages compared to alternative metalworking processes. You’ll need to look into the part’s structural strength, impact strength, and directional strength. Aside from the fact that hybrid forging provides structural integrity that other metalworking processes fail to match, it also eliminates gas pockets and internal voids that produces weak metal parts. As it disperses the segregation of non-metallics, the hybrid forging process can provide you with excellent chemical uniformity.

Strength is Key

When it comes to the aspect of impact strength, the hybrid forging technique can produce components that can meet any load, stress, or impact requirement. Maximum impact strength and fatigue resistance can be met due to the proper grain flow orientation. In terms of impact directional strength, hybrid forging produces uniform and predictable grain size and flow characteristics. Porosity is also eliminated because the forging stock is pre-worked to refine the ingot’s dendritic structure.

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Do You Need More Information About Closed Die and Open Die Forging?

If you want to know more about closed die and open die forging, contact Ferralloy, Inc. today.

Steel Castings | The Key Benefits of Steel Castings

Wondering about the many benefits that steel castings can offer? Why is this process widely used in industries as diverse as oil and gas to food equipment and automotive? To give you a clear snapshot of how your project may benefit from using castings, check this out:

Design Flexibility

With these castings, you can choose from a wide range of alloys that can give your designers the flexibility to configure your cast according to your needs. Aside from the fact that maximum design freedom to produce complex shapes and hollow section parts is made possible, these can also be configured in a sturdy and repeatable manner. Since this flexibility allows you to make quick changes as needed, your delivery time is shortened significantly.

Economic Benefits and Greater Reliability

You can count on cast steel parts for day-to-day use because they’re made of an isotropic material that increases engineering reliability. When you factor in its design flexibility and shorter delivery time, steel castings can give you the economic efficiency that you’re looking for.

Metallurgical Versatility

Steel castings make it possible for you to choose among various chemical compositions and organizational control that fit your project’s requirements. In other words, steel castings offer strong metallurgical variability and adaptability. Furthermore, compared to any other cast metal, you can obtain a wide array of physical and mechanical properties by simply making variations in its carbon and alloy content and/or heat treatment.

It Allows a More Streamlined Approach

With steel castings, it won’t be difficult for you to create streamlined and repeatable shapes. Once you create the mold, you’ll be able to create multiple casts.

what are steel castings?

Do You Need More Information About Steel Castings?

If you want to know more about steel castings, get in touch with Ferralloy, Inc. today. We are the leading supplier of quality castings to major companies throughout the world.

Steel Castings | The Different Properties of Cast Steel

Did you know that steel castings are made of a ferrous alloy that comes with a maximum carbon content of about 0.75%? In case you’re wondering, steel castings are formed when liquid steel fills the void within a mold. Moreover, you can find these in many of the same carbon as well as alloy steels that can be created as wrought metals.

What are the Different Properties of Cast Steel?

Cast steels can be produced with a wide array of properties.  Cast steels are carefully selected to be on par with the performance requirements of their intended application. Keep in mind that cast steel’s physical properties rely heavily on its chemical composition as well as its heat treatment.

The higher its carbon content, the higher its strength – which is why in terms of hardness and strength, cast steel is able to withstand abrasion because its maximum hardness or hardenability is determined by the amount of carbon it contains. Furthermore, its ability to deform under tensile stress depends on its carbon content as well. The lower the amount of carbon in it, the higher its ductility. Increase ductility would mean better toughness. Steel casting’s resistance to friction and use is similar to that of wrought steels that have the same composition. The weldability of steel castings is primarily dependent on its chemical composition as well as its heat treatment.

what are steel castings?

Do You Want to Know More About Steel Castings?

To get more information about steel castings or a quote on your next project, contact the leading supplier of quality castings to major companies throughout the world – Ferralloy, Inc.

Steel Castings | Types of Cast Steel

Steel castings are solid metal objects produced by filling the void within a mold with liquid steel. While cast steel typically has lower mechanical properties than other metals with the same chemical composition, they are better because they can be made into complex shapes in few steps. Let’s take a look at a few of the different types of cast steel

Carbon Cast Steel

Like other types of steel, carbon cast steel is classified according to its carbon content. Low carbon cast steel is relatively soft and not readily heat-treatable, while medium carbon cast steel is somewhat harder and can be strengthened by heat treatment. As you can imagine, high carbon cast steel is used when maximum hardness and wear resistance are desired.

Alloyed Cast Steel

Alloyed cast steel is categorized as either low- or high-alloy. Low-alloy cast steel reacts similarly to that of normal carbon steel. However, low alloy carbon steel has higher hardenability. High-alloy cast steel is designed to produce a specific property, such as corrosion resistance, heat resistance, or wear resistance. Some common examples of high-alloy steel include stainless steel and Hadfield’s manganese steel.

Are You Interested in Steel Castings?

At Ferralloy, we are a leading supplier of quality castings to major companies throughout the world. We specialize in all principle casting methods, including steel. No matter what your next project is, we have the steel castings for you. Contact us today to learn more about the castings that we offer or to place an order for your next project.

 

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Steel Forgings | Steel Forging Facts

Forged steel is comprised of an alloy of carbon and iron. It is compressed under extreme pressure to make a very hard and strong substance. Forged steel is used to create all types of materials in many different industries. Let’s take a look at some facts about steel forgings, including where you can get them for your next project.

History

Early types of forged steel were developed in Persia and China. Traditionally they were made by a smith, who would wet the metal with water and then pound it with a hammer atop an anvil. Modern methods of forgings were developed throughout the 1800s.

Types

There are three types of forged steel: drawn out, upset, and squeezed-in. Drawn out steel increases the length of the alloy while decreasing the width. With upset steel, the length is decreased, while the width is increased. Squeezed-in steel uses closed dies that produce flow in all directions and compacts the steel into a solid shape.

Benefits

Anything that can be made of metal can generally be made stronger and more weight-conscious by forged steel. Because of this, it can be used in a wide variety of industries. Industries from manufacturing to pharmaceuticals benefit from using steel forgings.

Are You Looking for Steel Forgings?

At Ferralloy, we offer high-quality steel forgings for all industries. No matter what you are looking to use it for, we will work with you to make sure you get the products you need to be successful with your next project. Contact us today to learn more, or to place an order.

 

What are steel forgings?

Steel Castings | Difference Between Cast Iron and Cast Steel

While many materials can be cast, including several types of metals and synthetics, iron and steel are typically the best and most popular. Iron and steel feature excellent mechanical properties for a wide range of applications. While the two might seem similar, they have distinct differences. Let’s take a look at the difference between steel castings and iron castings.

Carbon Content

Iron and steel are both ferrous metals comprised of primarily iron atoms. Carbon composition is the main distinction between cast iron and steel. Cast iron typically contains more than 2% carbon, while cast steel often contains between 0.1–0.5% carbon. The carbon in the castings allows the material to be hard enough to be useful.

Castability

Cast iron is relatively easy to cast, as it pours easily and doesn’t shrink as much as steel. This flowability makes cast iron an ideal metal for architectural or ornate ironwork structures such as fencing and street furniture. Pouring steel is much more difficult. It is less fluid than molten iron and more reactive to mold materials. It also shrinks more when it cools, meaning more molten material needs to be poured.

Impact, Corrosion, and Wear

While steel is better when it comes to withstanding sudden impacts without bending, deforming, or breaking, iron has better corrosion resistance. Cast iron typically has better resistance to mechanical wear than steel, especially in friction-wearing situations.

Are You Looking for Steel Castings?

If you are looking for steel castings for your next project, look no further than Ferralloy. Contact us today to learn more.

 

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Steel Forgings | Where Can I Buy High-Quality Steel Forgings?

Forging is a manufacturing process involving the shaping of metal using localized compressive forces. One the materials that can be forged is steel. Forged components are found in a wide variety of industries, including automotive, agricultural, and aerospace. Let’s take a look at some of the industries steel forgings are found in and how they are used.

Automotive and Truck

The characteristics of forged parts strength, reliability, and economy are what makes them ideal for vital automotive and truck applications. Forged components are commonly found at points of shock and stress such as wheel spindles, kingpins, axle beams and shafts, torsion bars, ball studs, idler arms, pitman arms and steering arms.

Agricultural

Strength, toughness, and economy are also important in farm implements. In addition to engine and transmission components, key forgings subjected to impact and fatigue range from gears, shafts, levers and spindles to tie-rod ends, spike harrow teeth and cultivator shafts.

Aerospace

Made of various ferrous, non-ferrous and special alloy materials, forgings are widely used in commercial jets, helicopters, piston-engine planes, military aircraft, and spacecraft. High strength-to-weight ratio and structural reliability can favorably influence performance, range, and payload capabilities of the aircraft.

General Industrial Equipment

Forgings of great size are often found in industrial equipment and machinery used by the steel, textile, paper, power generation and transmission, chemical and refinery industries.

Are You Interested in Steel Forgings?

At Ferralloy we offer high-quality steel forgings at competitive prices. Contact us today to learn more about how we can help you with your next project.

 

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Steel Castings | Should I Use Steel Castings for My Next Project?

Casting offers exceptional capacity for design detail. While there are many types of materials that can be used for castings, steel and iron are two of the more popular options. While cast iron and steel may appear similar on the surface, they are actually more different than you think. Let’s take a look at the difference between the two and why you should ultimately use steel castings for your next project.

Impact Resistance

One of the most significant advantages steel has over iron is its impact resistance. Steel is excellent for withstanding sudden impacts without bending, deforming, or breaking due to its toughness. While iron might be easier to work with, steel has an optimal mix of both strength and ductility, making it extremely tough. This makes steel desirable for many mechanical and structural applications.

Carbon Content

Iron and steel are both ferrous metals comprised of primarily iron atoms. However, pure elemental iron it too soft the be used in most applications. When mixed with carbon, it becomes harder and more useful. That carbon composition is the main distinction between cast iron and steel. Cast iron typically contains more than 2% carbon, while cast steel often contains between 0.1–0.5 percent carbon.

Should I Use Steel Castings for My Next Project?

Steel is the most widely used metal in the world and for good reason. Its impact resistance and durability make it a popular choice, especially in the casting world. At Ferralloy, we offer top quality steel castings that can be used for your next project. Contact us today to learn more.

 

Should I use steel castings for my next project?