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Open Die Forging | What Hybrid Forging is All About

When you use open die forging is combined with closed die forging in your tailored forging process, you can optimize time and cost savings.

How Hybrid Forging Works

In order to move material more efficiently, hybrid forgers can use less tonnage in a prescribed manner instead of pushing 100% of the material’s surface area. This is made possible by the tooling and mechanics of the process. When it comes to closed die forging, 100% of the workpiece must be manipulated at the same time. Since it ultimately comes down to pounds per square inch, the hybrid forging process is able to produce larger and more complex components on the open die press. Aside from this, more efficient use of tooling and investment dollars can also be expected. Furthermore, the hybrid forging process allows you to quickly and effectively change the tool design than with casting molds or closed die impression.

Hybrid Forging Offers Enormous Benefits

Hybrid forging delivers great manufacturing, economic, and quality advantages compared to alternative metalworking processes. You’ll need to look into the part’s structural strength, impact strength, and directional strength. Aside from the fact that hybrid forging provides structural integrity that other metalworking processes fail to match, it also eliminates gas pockets and internal voids that produces weak metal parts. As it disperses the segregation of non-metallics, the hybrid forging process can provide you with excellent chemical uniformity.

Strength is Key

When it comes to the aspect of impact strength, the hybrid forging technique can produce components that can meet any load, stress, or impact requirement. Maximum impact strength and fatigue resistance can be met due to the proper grain flow orientation. In terms of impact directional strength, hybrid forging produces uniform and predictable grain size and flow characteristics. Porosity is also eliminated because the forging stock is pre-worked to refine the ingot’s dendritic structure.

who offers open die forging?

Do You Need More Information About Closed Die and Open Die Forging?

If you want to know more about closed die and open die forging, contact Ferralloy, Inc. today.

Seamless Rolled Ring Forging | What are the Industries that Use Seamless Rolled Ring Forging?

Seamless rolled rings are popular among a number of sectors because of the advantages that they offer – cost-effectiveness, strength, reliability, its ability to withstand the maximum heat, and the fact that they can be made from practically any forgeable metal. Furthermore, these rings come in different sizes ranging anywhere from 2” to 300” inched in diameter that weigh as little as a pound or even as much as 300,000 pounds! If you’re curious to find out which industries use seamless rolled ring forging, read up.

Production of Oil and Gas

It would be impossible to produce oil and gas without using seamless rolled ring forgings in forge flanges and pressure vessel connections for the pipelines. Aside from this, hydraulic fracturing or fracking, surface gas, and oil exploration, as well as subsea connections, all require the use of the seamless rolled ring forging.

Automotive and Aviation

Thanks to seamless rolled ring forging, our cars are performing as they should. These parts are used for almost everything in the automotive industry – clutches, gears, bearings, couplings, and so much more. In the aviation industry, the seamless rolled ring forging happens to be a key component in the production of critical parts such as jet turbines and jet engines.

Heavy-Duty Manufacturing

Seamless rolled rings are present in every manufacturing industry because they are viewed as standard components in chemical processing, gear and bearing applications, and more. Since seamless rolled ring forging works well in extreme environments and temperatures as well as harsh weather conditions, they’re used in the production of reactors, wind turbines, paper mills, heating and cooling systems, rock crushing equipment, mining, robotics, and shipbuilding.

where are the best seamless rolled rings forging?

Where to Get Top Quality Seamless Rolled Ring Forging

Ferralloy, Inc. has a team of forging experts who are able to provide you with the strongest and most reliable seamless rolled ring forging. Give us a call today.

Closed Die Forging | The Advantages of Closed Die Forging

The process of closed die forging involves the use of two or more dies for production or tooling. A CNC machine is required to be highly accurate in order to manufacture these dies. The proper temperature has to be reached when the billet is heated up in order to come up with the desired form before it is hammered or pressed between both dies. In case you’re not aware, closed die forging is usually used for countless metal parts that are of extreme importance for many good reasons. If you want to know what they are, check out its economic advantages.

Closed Die Forging Helps You Save on Material Cost

One of the biggest advantages of forging is the fact that it produces parts that are near net shape. This implies that the waste of raw material that is put into production is greatly reduced. Therefore, you’ll get to save a lot of money on material cost.

It Requires Less or No Machining

To give you an idea, a ring can be created by either closed die forging or machining. When it is produced via machining, the materials at its corners as well as the ring’s center will be put to waste. On the other hand, with closed die forging, the parts produced will be closer to the desired shape, in good surface finish and tight tolerance – this, the wastage of materials will be minimal.

The Rejection Rates of Parts is Low

If the raw material is of good quality, closed die forging can create parts that have no internal defects and good mechanical properties. This translates into low rejection rates and more economic advantage.

Where are the best closed die forging?

Looking for Closed Die Forging?

If you have more questions about the closed die forging process, it’s best to get in touch with a trusted comprehensive engineered product resource – Ferralloy, Inc. We supply top quality products and services to a diverse metalworking customer base. Call us now!

Titanium Fasteners | Benefits of Using Titanium for Your Next Job

A modern job site is a melting pot of different components and materials, but one of the most common things you’ll find is titanium fasteners. Why is that? Because of how useful titanium is as a material. But why is it so useful? What can it be used for? Hopefully, we can answer those questions for you below.

Properties of Titanium

Titanium is an extremely popular material to use, mostly because it is resistant to corrosion and has a great strength to density ratio. Even without creating an alloy from it, titanium is as strong as many types of steels but less dense. In addition to how useful it is on its own, it can be combined with other materials into an alloy easily.

Common Applications of Titanium

Aside from being used in pigments, additives, and coatings, titanium is used across a wide range of industrial applications. Because of how strong it is, it is used regularly in both the aerospace and marine industries. The paper industry uses titanium whenever materials will be exposed to highly corrosive materials. The auto industry uses it routinely for car parts and more. To say titanium is all around you would be an understatement.

Where are great titanium fasteners?

Looking for More Information About Titanium Fasteners?

When it comes to utilizing titanium in your job site, titanium fasteners are a great way to do just that. They are one of the most used fasteners on the market and can be used in any job; no matter the size. Here at Ferralloy, we can provide you with all of this and more. We have been providing for a global customer base for going on 40 years and look forward to giving you the same high level of service. Contact us today to find out what we can do for your business.

Castings | What is Sand Casting and What are the Benefits of it?

When it comes to different types of castings, sand casting is a popular and effective way to create the parts needed for a job. The process itself has been perfected over time and has a lot of benefits as well as practical applications too.

The Sand Casting Process

The first part of the sand casting process involves making the sand mold. The mold is made by packing sand into each half of the mold. The sand is packed around the patter, which is a copy of the external shape of the casting. After the pattern is removed, the cavity that will form the actual casting will be made. The mold is made and then clamped, and molten metal will be poured into the sand casting. After cooling and removal of the casting, there is some machining done and the part is ready.

Benefits of Sand Casting

The biggest benefits of sand casting are that it is geared towards producing large-scale workpieces. In the right conditions, high volumes of parts can be created. There is little tooling involved in sand casting, making it ideal for short-run work too. Sand casting usually results in a rougher surface finish than other types of casting, but there are resources available to improve the surface profile.

Materials Used and Industrial Application

There is a wide variety of materials that can be used in sand casting. Carbon, stainless steel, alloy steels, aluminum, superalloys, and carbon steels are just some of the many materials that can be used to create sand castings. You typically see sand castings in these industries:

  • Aircraft and aerospace
  • Oil and gas
  • Road construction
  • Coal mining
  • Food equipment
  • Building equipment
  • Power generation
  • And much more

The practical application of sand-casted products is wide as well. Chances are you have come across one of these parts in your day to day life.

what are sand castings?

Looking for More Information about Castings?

Have you been trying to find some more information about castings? If so, contact Ferralloy today!

Titanium Fasteners | Benefits of Titanium vs Other Materials

There are many different metals that can be used in an industrial setting, but the best is titanium. Titanium fasteners, tubing, and bolts are just a few things the material can be made in to. It can be used to make many different types of parts and has tons of benefits. As a result, there are many different parts that titanium can be used for.

Usually Maintenance Free

Given that titanium’s oxide layer protects the fasteners from corrosion, it makes it much more durable than the average material. Given that it doesn’t corrode, that means there is little to no maintenance needed on the piece. You will want something that is strong, durable, and sturdy like titanium for your next project.

Cost-Efficient

Because titanium parts are typically maintenance free and do not corrode in the first place, it is a very cost-efficient component. You will not need to keep replacing it or worry about it falling apart on you. Once you make the investment in titanium, you won’t need to worry about sinking more money into it.

Can Combine with Other Metals

One of the biggest advantages of titanium is that you can combine it with other metals to create an alloy. You can combine it with:

  • Steel
  • Aluminum
  • Manganese
  • And more

Having such a versatile material like titanium is not only very helpful but smart too. Using the best materials will lead to the best results.

Are you looking for Titanium Fasteners?

Looking for Titanium Fasteners?

If you are looking for the best titanium fasteners, contact us today. Ferralloy has been providing titanium parts to countless industries and companies throughout the world for almost four decades. We are here to help you and your business in any way possible.

Titanium Fasteners | Types of Materials Used to Make Fasteners

When it comes to fasteners, they can be made out of a variety of different materials. The material chosen depends on the use as the different materials react differently to different factors in the environment. While titanium is one of the popular materials used to make fasteners, let’s take a look at some of the other materials used in addition to titanium fasteners.

Steel

Steel might just be the most popular material used to make fasteners. They are offered in a wide range of grades for different types of uses. As a result, machine screws, carriage bolts, studs, nuts, and cap screws are all fasteners that are made from steel.

Aluminum

When it comes to aluminum, it is the least costly material that can be used to make fasteners. Aluminum fasteners are classified as hardenable and nonhardenable and weigh about one-third as much as steel. Some grades of aluminum are even stronger than that of mild steel. Cold-formed bolts, screws, rivets, and machine-screw nuts are just a few of the things that are made with aluminum.

Titanium

Titanium fasteners are largely found in the aircraft industry. Their excellent corrosion resistance and good high-temperature performance make it the ideal material for aircrafts and aircraft parts. As a result, joints are the most popular item that titanium is used to make, including joints loaded in shear and tension-loaded joints.

Are You Looking for Titanium Fasteners?

At Ferralloy, we offer fasteners made from a variety of different materials, including titanium. If you are looking for titanium fasteners for your next project, contact us today.

 

Where can I find titanium fasteners?

Titanium Tubing | Facts About Titanium

Titanium is the 9th most abundant element in the earth’s crust and is the 4th most abundant metallic element. It is a popular element used in the tubing and forging industries. Let’s take a look at some other facts about titanium and titanium tubing.

Titanium Facts

  • The element titanium is named after the Titans in mythology. In Greek mythology, the Titans were the gods of Earth.
  • Titanium was discovered in 1791 by William Gregor. Gregor was a pastor in a village in South Cornwall of the United Kingdom called Manaccan. He originally gave it a different name however, calling it manaccanite.
  • The name titanium was given to the element by German chemist Martin Heinrich Klaproth in 1795 after he independently discovered it. Gregor was credited with the initial discovery, but Heinrich was credited with the name.
  • Titanium is an abundant element. It is found naturally in humans, plants, seawater, on the Moon, in meteors, and in the Sun and other stars.
  • Titanium has an incredibly high strength to weight ratio. It is 60 times denser than aluminum but is twice as strong. It has the comparable strength of steel but is 45% lighter.
  • Titanium also has a high corrosion resistance. It is estimated that it would take 4,000 years in seawater to corrode to the thickness of a piece of paper.

Are You Looking for Titanium Tubing?

When it comes to all things titanium, at Ferralloy we have you covered. Whether it’s titanium tubing, or anything else titanium related, we have what you need for your next project. Contact us today to learn more.

 

What is titanium tubing?

Titanium Tubing | What to Know About Titanium Tubes

One of the many products we offer at Ferralloy is titanium tubes. These tubes have many different uses and are found in a variety of different fields. Before purchasing titanium tubing, let’s take a look at a few things you should know about them.

It Has Many Desirable Attributes

When it comes to Titanium, it is significantly superior to stainless steel when it comes to chemical resistance. The high strength-to-weight ratio makes it ideal for a diverse range of applications. Those applications include the automotive industry, the medical field, and in analytical instruments. When it comes to the medical industry, the biggest benefit of titanium is that it’s biocompatible. That means that not only will the human body accept it, it’s also nonmagnetic.

There Are a Variety of Grades

Just as there are many different “grades” of stainless steel, there are many different grades when it comes to titanium tubes. Titanium can be mixed with other types of metals, including nickel, to produce a variety of different titanium-based products. These can be ideal in situations where you might need a more flexible or even more durable tube. One specific example of this is NiTi (or nickel titanium). NiTi is often used to produce medical tubing that requires a high degree of flexibility and kink resistance.

Are You Looking for Titanium Tubing?

Whether you are looking for titanium tubes for the medical field, the automotive industry, or something else entirely, at Ferralloy we have you covered. Contact us today to learn more about our titanium tubes or to place an order.

 

who has the best titanium tubing?

Titanium Fasteners | Why Are They Used?

Titanium fasteners are essential, especially in both aviation and aerospace. Although steel is the primary fastener material used, titanium is found in certain applications. Let’s take a look at some of those situations where titanium is used over steel, as well as some of the advantages of titanium fasteners.

Benefits of Titanium

When it comes to fasteners, titanium has a higher tensile strength. They are resistant to high temperatures, seawater, and galvanic corrosion. While titanium might not be ideal for every application due to its moderate ductility and low work hardening rate, it is ideal in many aeronautical and naval applications.

Where Is Titanium Found?

Titanium fasteners are used in applications where high strength to weight ratio, excellent resistance to stress corrosion cracking, high corrosion resistance, and good fatigue strength are desired. These include:

  • Military and commercial maritime applications
  • Submarine masts and exteriors
  • Landing gear and engine components
  • NASA launch vehicles and spacecraft
  • Commercial and military satellites

Are You Looking for Titanium Fasteners?

At Ferralloy, no matter what you are trying to do we have the materials you need. Whether it’s titanium fasteners, various castings, or even forgings we have what you need. How are we so good at getting you what you need? Well, we have been doing this for 40 years. Plus, we have an ISO 9001 certification, which allows us to provide a full range of value-added services to our customers. Contact us today to learn more or to place an order.

 

Who has titanium fasteners?