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Forgings | Types of Forging Processes

Forgings are one of the most sought after metal components. At its most basic level, forgings are created by forming and shaping metals by hammering, pressing, or rolling. As a result, forgings come in a myriad of sizes and shapes with enhanced properties. Depending on your specific project and desired application, different forging processes are used to create the metal part. Keep reading to learn about the most popular forging methods!

3 Different Methods for Forgings

1. Rolled Ring Forging

Rolled ring forging is a process that uses two curved dies to deform the metal. Normally, the dies are two opposing rollers. This method produces forged products with a final shape that is similar to the dies. The rolled ring process is largely used due to its many benefits. Some of these benefits include a long lifespan, high productivity, low cost, and quality finishes.

2. Closed Die Forging

Closed die forging is a process that shapes a metal part by forcing it into the contours of a die. This process gets the name “closed die” because the material is confined between an upper and lower die. The closed die process requires a significant amount of force. It is often used to produce near net shapes.

3. Open Die Forging

Open die forging is a process that plastically deforms the metal with a series of compressive forces. It is carried out between two flat dies or simple shapes. Usually, the dies do not completely enclose the material, which is why this process is called “open die.” The open die forging method is used mostly for large objects and smaller quantities.

No matter if you need rolled ring, closed die, or open die forgings, we can help! Ferralloy Inc. is a leading global provider of forgings to major companies in countless different industries. We have the resources to provide you with forgings machined to your exact specifications. Visit our metal foundry online today for the highest quality metal components!