Before you can truly appreciate the beauty of machined castings, you’ll need to understand the importance of the casting process as a part of metalworking. This process makes it possible to produce a wide variety of complex metal components in a vast array of metal selections for many industries. Although castings can be used in the form that they leave the mold, in most cases, castings still need to be machined to make each part even better.
During the casting process, the hot liquid metal is poured into a mold that has a cavity or a hollow cutout of the required finished shape. After the molten metal is left to cool down and solidify, it is then removed from its mold to reveal the casting form. To ensure a high-quality end product, these castings go through rigorous quality checks that usually involve a video borescope. This tool enables the manufacturer to check for residue, FOD, and other imperfections.
Machining refers to the process that’s utilized to cut away certain materials to alter the shape and appearance of a metal product or casting. Examples of machining processes include cutting with the use of single-point or multipoint cutting tools, grinding, and non-traditional machining processes that utilize chemical, electrical, and other sources of energy. Aside from the fact that machining can seal surfaces and threaded holes, it also allows you to produce fine and detailed components that are impossible to create through the use of casting techniques alone.
If your next project requires you to look for machined castings, you’ll need to get these components from a company that’s an expert in both the casting and machining techniques. Ferralloy, Inc. is the leading global supplier of engineered products and services that offer total supply chain management to a diverse metalworking customer base. Contact us today!
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