Open die forging is known to have the most demanding applications in the metal industry. It is used because of the several features it contributes, such as near net shape materials and improved structural integrity. Read on to know the typical open die forging applications.
Forging metals is not an easy job. However, experts found a way to make things more accessible without compromising the quantity of the materials. Forging is commonly used in industries like:
Forging is best used in large and bulky pieces with a short run purpose. These generally consist of custom forged shapes, flanges, hubs, discs, cylinders, shafts, blocks, and forged bars. However, it is popularly used in bespoke designed and single run products.
The most common advantage of forging is of exceptional strength. It can create hard-wearing materials without compromising the quality of a surface finish. Aside from outstanding durability, forging is also known to produce materials with more exceptional grain size and better fatigue resistance. Because of its better resistance level, metals are not prone to wear and tear.Additionally, the use of open die forging allows the manufacturer to achieve lesser material waste. It is also more economical because fewer materials are used to make its forging goal. Moreso, this type of forging process includes a shaping process that decreases the presence of voids in the finished products.
Forging uses a wide variety of forging materials. The materials used will depend on the expected finished product. Most manufacturers use bronze, nickel, copper, aluminum, and tool steel. While others use titanium, Inconel, stainless steel, alloy steel, and carbon steel.
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