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What is Shock Resistance?

In product condition processes, shock resistance testing is used to assess the impact of sudden acceleration due to the collision, drop, and explosion. Companies focused on castings investment and forging perform this test to develop products that can withstand harsh military, transportation, and industrial environments.

Castings Investment

What You Need to Know About Shock Resistance Testing

Simulate Real-World Use

Although shock resistance testing is sometimes compared to vibration testing, the former involves a more complicated and extreme process. The procedures are designed to use a specific type of force to recreate real-world use. Producers and manufacturers use an accelerometer to gauge the force and speed. Through this, the materials will be exposed to loads of pressure and impact.

After which, they assess and classify the material for stress and damage. Because of these rigid procedures, manufacturers and producers are able to guarantee that the product can meet the demands of its work setting.

Accurate Results

A team of experts conducts shock resistance testing that complies with several military and industrial standards such as EN 60068, DEF STAN 00-35, MIL-STD-810, and RTCA DO-160. These engineer experts aim to support custom and complicated projects through the assistance of specification selection and protocol development processes. Since manufacturers and producers possess a global platform of experts and laboratories, getting accurate results on time is never an issue.

Other Tests

Aside from the shock resistance test, there are also other tests that manufacturers routinely perform to guarantee quality results. Some of the tests employed are impact testing, drop testing, shock and impulse testing, bump/shock testing, decaying sine wave testing, shock pulse testing, and operational crash safety.

Castings Investment

Tests Employed in Castings Investment

Are you interested in learning about the other tests used in castings investment and how they can benefit the material cast? Contact Ferralloy Inc., today so our experts can address your questions!

Why Go for Aluminum Castings Investment?

Aluminum is considered to be one of the best materials used in castings processes. It is often used in permanent mold casting, sand casting, die casting, and castings investment. This material is widely known for its excellent strength-to-weight ratio, making it an ideal metal component for numerous casting applications.

aluminum castings investment

Perks of Using Aluminum Castings Investment

Heat Treatment

When employing castings processes for this type of material, it’s best to use the extensive de-gassing procedure and resistance melting process. This guarantees that tight tolerances are maintained and excellent repeatability from the first material to the last. Likewise, the casting process allows for heat-treating that can be utilized to provide the product greater machinability, corrosion resistance, ductility, and strength.

Wide Applications

When it comes to casting aluminum, there are a lot of companies that benefit from this process. The numerous industries that utilize aluminum castings are those engaged in electronics, military, aerospace, food and dairy, and dental or medical equipment. Examples of aluminum-casted products are pistol frames, levers, medical devices, valves, and heat sinks.

Near-Net Shape

Another advantage of using aluminum is that the material provides better surface finishes, tight dimensional tolerances, and greater alloy flexibility. With this, the result can achieve the near-net shape that needs less machining and other processes that may increase the cost.

aluminum castings investment

Inquire About Aluminum Castings Investment

Ferralloy Inc. offers high-quality aluminum-casted products. We are a leading supplier of quality castings to major companies throughout the world. Our staff is equipped with extensive domestic and international expertise to cater to your needs.

If you’re planning to use aluminum castings in your company, request a quote today by contacting us through this link so we can provide you with as-cast or fully machined parts in many different ferrous and non-ferrous alloys!

Seamless Rolled Rings Process for Bearings

The seamless rolled rings process is normally used to create a shape for metals. In this process, the metal is formed into a hollow doughnut, providing the shape of the ring after the process as per the requirement and design of the product owner. Although the process may seem easy, in reality, it involves a difficult and intricate process. Below are the reasons why the process is used for manufacturing bearings.

bearings seamless rolled rings

Why Use Seamless Rolled Rings Process?

Strong and Versatile

Seamless rolled rings can be designed and created using any forgeable material. This includes alloys, stainless steel, carbon, aerospace metals, and more. Its strength and versatility make any metal component an approachable and flexible solution for parts used in chemical, refinery, and power generation industries. Likewise, they are stronger compared to other metal components. Seamless rolled rings are also able to maintain their strength during high-temperature fluctuations. 

Cost-Effective

Gears, slewing bearings, and large-diameter bearings are commonly used in enormous industrial equipment such as those used in nuclear power, hydropower, barge cranes, and harbor machinery. In contrast with casting, seamless rolled rings can efficiently eliminate slag inclusions, shrinkage cavities, pores, and other defects.

Aside from better mechanical and quality performance, one of the biggest advantages of utilizing seamless rolled rings is that it costs less than similar components to manufacture them. This is possible because the rings closely match the contour of the finished shape. As a result, the product requires fewer machining operations, reduced weight, and lower costs for raw materials.

forging seamless rolled rings

Get Quality Seamless Rolled Rings at Ferralloy Inc.

Being one of the prominent forging companies, you can have exceptional products at the best affordable price. Furthermore, we also aim to provide you customized options to cater to your needs and requirements. For more information related to seamless rolled rings, contact us through this link!

Alloy Casting for Pressure Valves

Aside from the fact that alloy castings are more cost-effective than other methods, casting also allows you to create certain parts that are designed according to your requirements. To give you a better idea about how beneficial it is for your business to choose alloy castings for pressure valves, read on.

alloy castings

Advantages of Using Alloy Castings

Flexibility

Alloy castings are shaped as liquid and possess features like low melting point, high fluidity, and good as-solidified strength. They are widely used in the form of die castings and general-purpose sand castings. Additionally, this type of castings is used where fluidity, good corrosion resistance, and rigidity are of greater importance than strength.

Unquestionably, the most widely used alloys are those containing between 9.0% to 13.0% silicon, which occasionally have small amounts of copper. Silicon increases fluidity and decreases shrinkage of molten aluminum alloy so that castability is high and intricate shapes and complex geometry can be cast. Hence, it becomes easier for alloy castings to be used in creating pressure valves.

Lightweight Yet Powerful

Although alloy steel castings are extremely lightweight, their sturdiness allows them to be effectively applied for companies that are involved in the manufacturing of vehicles. Furthermore, when it comes to the production of high-performance wheels, this type of casting can be your best option.

Durable

The calcium, zirconium, nickel, and cerium components in alloy castings make them highly durable compared to other options. You can expect your alloy castings to exhibit better resistance to wear and tear, as well as high heat.

alloy castings

 

Applications of Alloy Castings

Most alloy castings are applied in components that require intricate castings. This type of casting is widely used in water jackets, valve bodies, pressure-tight components, heavy-duty pistons for diesel engines, cylinder-heads for liquid and air-cooled engines, and automobile pistons.

If you want to know more about the applications of alloy castings, contact Ferralloy Inc. through this link!

Get Raw Materials with Ease

Engineering production units use numerous types of raw materials in their operations for giving an exceptional shape to a new product. Occasionally, it becomes a big challenge to get the essential goods in local markets due to high demands, costs, and other factors. This concern normally affects the entire manufacturing process which results in different problems. Nowadays, global sourcing allows manufacturing companies to attract various organizations which mainly depend on engineering products.

global sourcing

Why is Global Sourcing Essential?

Purchasing Raw Materials is Made Easier

Global sourcing allows manufacturing companies to purchase various types of materials from other countries to enhance their production levels. There are numerous suppliers who provide supply chain management services for a lot of industries to gain major benefits. With this method, engineering firms can focus more on reducing costs on their labor and raw materials for achieving the best results.

Nonetheless, it is important to research the suppliers from the internet before choosing services.

Materials Often Subjected to Global Sourcing

It is essential to know how to purchase the materials needed from other countries that will ultimately help you overcome complex issues. Below are the materials often purchased through global sourcing.

Zirconium

It is a silver-gray metal used in ceramic industries, food packaging, furnace linings, and other applications. Zirconium is a highly resistant product that gives ways for meeting exact needs in the manufacturing process.

Inconel Alloys

These are often purchased by chemical manufacturing companies to improve the structure of a product at maximum temperature.

metal global sourcing

Global Sourcing Keeps the Process Going

Most of the time, companies engaged in casting and forging processes are the ones who greatly benefit from global sourcing. Since these procedures use different kinds of materials, easy access can keep things going. If you want to know more about the benefits of global sourcing, contact Ferralloy Inc. today!

Advantages of Investment Castings

Investment castings provide limitless advantages. It is often used as a metal component for energy, gas and oil, food service, commercial, military, automotive, firearm, power generation, and aerospace industries. For instance, the firearms industry turns to cast parts for firearm receivers, triggers, hammers, and other precision parts. Castings investment is even used by beverage equipment manufacturers and industries, as well as, international pressure relief valve manufacturers in the oil and gas industry.

castings investment

Advantages and Uses of Investment Castings

What Are the Advantages?

Investment casting is perfect for crafting complex and small geometric shapes that have delicate features with only a single mold. Since it is highly flexible, you can combine it with various wax patterns to make a single unique mold. It allows you to rearrange parts you could not make with a tool or machine. Hence, the results become a worthwhile substitute to wielding.

Smooth finishes and dimensional precision are some of the advantages of this casting process. The manufacturer forms a ceramic shell surrounding even patterns, eliminating any presence of a parting line. The reason for this is there’s only a single mold created. Therefore, this process can lead to a smooth finish and the post-process smoothing can produce better results.

Castings investment also provides excellent design capabilities, tight tolerances, and makes use of reusable materials. In this way, the project can achieve accurate results without having to spend more money. Thankfully, the process takes advantage of reusable materials.

How Are Investment Castings Used?

Investment casting is great for creating prototypes and small products. It has boundless applications across numerous industries, specifically in the industrial and automotive industries. How industries use this process today varies on the metals they need. Nonetheless, refractory metals that can withstand high temperatures work best. The most common metals used are titanium alloy, steel, and aluminum alloy.

castings investment

Get the Finest Investment Casting Product Today!

At Ferralloy Inc., we supply investment castings to quality-controlled companies and industries. If you’re interested in purchasing these castings, you can contact us through this link. Don’t hesitate to get in touch with us. Your business interest is what we prioritize!

Cobalt Alloys Versus Inconel Alloys

Is your recent metalworking process hindered by component variance and additional costs? Perhaps you should consider switching to alloy castings so you can add more value to your project. Its manufacturing process is nothing short of versatile since it allows you to create a wide range of metal parts with several applications in a lot of industries.

where can i get the best alloy castings?

Which is Best: Cobalt Alloy or Inconel Alloy?

Applications of Cobalt Alloy

Cobalt alloy is used to cope with extreme wear and tear. By introducing a variety of other components, it can be specifically molded for a particular use. The primary advantages cobalt alloys can offer are exceptional wear resistance and exemplary material or component strength. It also has the ability to work under extreme temperatures. Because of its durability, though, it is a little more expensive.

The major applications of cobalt alloy casting include saw teeth, acid-resistant machine parts, poppet valves, valve seats, and exhaust valves of the internal combustion engine. Cobalt alloys are also applied in the following:

  • Turning tools for lathes
  • Medical applications including the manufacturing of artificial hip joints, other bone replacements, and cast structure of the dental prosthesis
  • M2HB machine gun and machine gun barrels

Applications of Inconel Alloy

Inconel is an alloy of nickel that also contains chromium and iron. It is resistant to both corrosion and high temperatures, making it a valuable material. It is worth the cost because the material is extremely tough and does not break down or falter often.

Given the properties of the material, it has several practical applications. It can withstand extreme temperatures and retain adequate tensile strength to hold substantial loads while being exposed to temperatures over 2,000 degrees Fahrenheit. In addition to that, Inconel is great when it comes to dealing with rapid temperature changes too. It can withstand the cold just as well as it withstands high temperatures.

where can i get the best alloy castings?

In Search of a Quality Alloy Castings Company?

If you’re looking to find top-quality alloy casting, get in touch with the leading comprehensive engineered product resource – Ferralloy, Inc. Contact our knowledgeable staff to inquire about our services!

Continuous and Lost Foam Casting

There are several types of machined castings and the less discussed methods are continuous

and lost foam casting. Both have complicated technological processes and complex technical characteristics. Here are the facts on the two types of castings.

where can i get machined castings?

Why Choose These Types of Castings

Continuous Casting

It is a state-of-the-art casting method that involves the continuous pour of molten metal into a crystallizer. Once it solidifies, the casting is continuously pulled out from another end so the metal can obtain any specific length.

When it comes to technical characteristics, continuous casting can enhance production efficiency. Likewise, because of the simplified techniques, this process can dramatically reduce the desired production area and labor intensity. Another advantage why using continuous casting is recommendable is the fact that it offers good mechanical properties, uniform structure, and dense crystals.

Continuous castings are often applied in productions with cross-sectional shapes like pipes, rod billets, slabs, and ingots. This type of casting is also used in components made of magnesium alloys, aluminum alloys, copper alloys, iron, and cast steel.

Lost Foam Casting

Otherwise known as a solid casting, lost foam casting is a contemporary method that involves a combination of foam or paraffin models akin to the shape and size of the casting to produce a model cluster. After drying and brushing the refractory coating, it is buried in dry sand and poured under intense pressure to vaporize the model.

As for its technical characteristics, lost foam casting can reduce production costs and investment. It also offers a high degree of freedom during the production process, flexible design, and no parting surface.

As for application purposes, it works best in producing different sizes of precision castings with complicated structures. The best thing about this type of casting is that there are no restrictions on the kind of alloy used.

where can i get machined castings?

Learn More About the Other Types of Machined Castings

Apart from lost foam and continuous casting, there are also other types of casting processes such as squeezing die casting, vacuum die casting, and many more. Contact our experts at Ferralloy Inc. to know more!

Benefits of Alloy and Steel Castings

Depending on the purpose and ultimate use of the metal part, different procedures are employed to create the highest quality piece possible. As for the castings process, it is considered to be one of the best.

The process involves the heating of the metal until it turns molten before being poured into a die to form a specific shape. It is beneficial when the shape of the component is intricate or when the component needs to be a very large size. To know more, below are the benefits of using alloy and steel castings.

where can i get castings?

Why Use Castings?

Advantages of a Steel Casting

Design flexibility, metallurgical versatility, and large weight and size range are the notable advantages alloy castings can offer. Their flexibility grants the designers the freedom to choose whichever shape and size they desire. It is extremely simple to form and change the shape of components, and all in a timely manner.

More so, steel castings obtain a wider range of physical and mechanical properties than any other cast metal. All that this casting needs to do is simply vary the carbon and alloy content, fluctuate the heat treatment, and gain good weldability and workability.

Advantages of an Alloy Casting

Alloy castings are extremely versatile and are able to possess a wide range of characteristics. They can produce near-net-shape parts with a controlled surface finish, dimensional accuracy, and complex geometries.

Additionally, alloy castings can withstand the highest operating temperatures when compared to any other cast alloy. These castings possess outstanding corrosion resistance, thermal and electrical conductivity, EMI and RFI shielding properties, and are fully recyclable.

where can i get castings?

Where to Get Quality Castings?

If you’re interested in utilizing all of the advantages of steel and alloy castings for your next project, contact us. Ferralloy, Inc. is a leading supplier of quality castings to major companies throughout the world. We can provide you with quality and exceptional machined parts in a lot of different ferrous and non-ferrous alloys. Various types of steels are also available to cater to your project.

Advantages of Using Steel Castings

The word “casting” is used to define or refer to the part made by the machine casting process, which dates back more than 5,000 years ago. When it comes to history, this process is performed to make significant and complex metal components that would have been difficult when using the traditional manufacturing method. Because of this development, steel casting emerged.

what are the advantages of steel castings?

Why Use Castings?

Strength and Durability

Most manufacturers choose to use stainless steel castings for valve bonnets because of their incredible durability and strength. You can expect these types of valve bonnets to function well and remain in excellent condition for a long period of time, even when you use them in extreme temperatures.

Metallurgical Versatility

Castings allow you to choose among different chemical compositions and organizational control that fit your project’s requirements. In other words, castings offer strong metallurgical variability and adaptability.

Furthermore, compared to any other cast metal, you can obtain a wide array of physical and mechanical properties by simply making variations in its carbon and alloy content or heat treatment.

Economic Benefits and Greater Reliability

You can depend on cast steel parts for day-to-day use because they are designed with an isotropic material that intensifies engineering reliability. When you factor in its design flexibility and shorter delivery time, castings can give you the economic efficiency you’re looking for.

Design Flexibility

With steel castings, you can select from a wide range of alloys that can provide your designers the flexibility to configure your cast according to their needs. Aside from the fact that maximum design freedom to produce complex shapes and hollow section parts is never impossible when using steel castings, these can also be configured in a sturdy and repeatable manner.

Since steel castings’ design flexibility allows you to make quick changes as needed, your delivery time is dramatically shortened.

what are the advantages of steel castings?

Are You Looking for Steel Castings?

If you want to explore your options and invest in steel castings, contact the team at Ferralloy, Inc. today!