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Significance of Using Seamless Rolled Rings

Seamless rolled rings are shaped and bent through the process of ring rolling by using quality and efficient rolling mills. A circular preform of metal is perforated using the open die forging method to create a hollow shape that looks like a donut. Before placing the donut over the idler roll or the mandrel roll, the shaped metal is heated above the recrystallization temperature. With this, you’re guaranteed that finished products are only of the highest quality. Continue reading to know the significance of using seamless rolled rings.

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Are Seamless Rolled Rings Worth the Investment?

Types

Before anything else, it is best that you should know the various types of seamless rolled rings. Primarily, it is divided into 3 – stainless, alloy, and carbon rolled rings. Stainless rolled rings are quality steels that can withstand heat and corrosion. It contains a few alloy elements and about a minimum of 10% Chromium. Likewise, it is commonly used in chemical and food processing applications.

Alloy seamless rolled rings are also made of steel but contain a bigger quantity of alloy elements. Alloying elements provide steel with fatigue resistance and improved strength. Hence, the combination of these materials makes the finished product worth the investment.

As for carbon rolled rings, it contains steel and carbon. However, it is often combined with other elements that are small. Carbon seamless rolled rings are used for pressure vessel and structural applications.

Advantages

Rolled and welded plates, as well as, casting methods are both metalworking processes that allow manufacturers to create rolled rings. Cast rings are known to be subject to inclusion defects that require additional machining, as well as, weld repair. Once the fabricated ring goes through a complicated welding process, the integrity of its part is reduced. Aside from its integrity, the shape becomes distorted and its corrosion resistance is also jeopardized.

On the other hand, with the seamless rolled rings process, the directional grain flow will result in an increase of the forging’s overall strength. More so, the maintenance of the part’s corrosion resistance and shape is guaranteed since there is an absence of welding.

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Get your Seamless Rolled Rings Today!

Looking for exceptional rolled rings products? Contact Ferralloy Inc. today and our team will lay down all the details you need to know.

Stainless Steel Castings | Common Alloying Elements

If you need stainless steel castings, there are numerous of different metalworking methods that can be done to make your part as specific as possible. One of these specific metallurgical processes is adding alloying elements. Alloying elements can change the structure, corrosion resistance, and mechanical properties of stainless steel castings. Furthermore, every different alloying element effects stainless steel differently. Below we explained the effects of 5 common alloying elements used for stainless steel castings so that you can determine which is best for your next project.

Effects of Alloying Elements on Stainless Steel Castings

1. Manganese: Adding manganese to stainless steel improves hot working properties and boosts toughness, strength, and hardness.

2. Nickel: Nickel can help produce stainless steel castings that are incredibly ductile, corrosion resistant, and tough at both high and low temperatures.

3. Chromium: Stainless steel parts with higher percentages of chromium have a higher resistance to oxidation than parts with lower percentages of this alloying element.

4. Carbon: Carbon, along with iron, is the major alloying element that is used to make stainless steel. It is also used to increase the hardness and strength of the metal.

5. Copper: This alloying element enhances the corrosion resistance and formability of the stainless steel castings. Copper can also be added to decrease work hardening in grades designed for improved machinability.

It’s safe to say that alloying elements can have major effects on stainless steel castings. Now that you know the effects that common alloying elements have on stainless steel, it’s time to determine the best option for your specific needs. Learn more about alloying elements, stainless steel, and which metal part is right for you by contacting Ferralloy, Inc. We are a leading supplier of quality castings to major companies throughout the world and can provide you with the exact component you are looking for. Visit our metalworking company online today!

Inconel | Why Should I Use Inconel Alloys?

Countless types of metals and alloys are used in metalworking. Due to the high number of choices, deciding which type of material to use for your next project can sometimes feel overwhelming and confusing. Today, we will explain the benefits of Inconel alloys to help you figure out which alloy is best suited for your specific needs. Keep reading to find out all of the reasons why you should consider using this type of alloy.

Benefits of Using Inconel Alloys

Different Inconels have different compositions. Each variation of Inconel posses its own unique traits that make it effective in different circumstances. Inconel 600, for instance, creates effective parts in the chemical and food processing industries thanks to holding a higher resistance to oxidation and various forms of corrosion. Meanwhile, Inconel 625 possesses high levels of strength without ever having to go through heat treatment, making it an appealing option for aerospace and marine engineering industries.

Inconels are mostly made out of nickel and chromium. Because of this, there are numerous properties that make this metal an appealing choice of material, no matter the specific alloy. For example, all of these alloys are resistant to oxidation and are able to withstand high temperatures and mechanical stress without losing any of its structural reliability. Other metals such as aluminum and steel usually deform when put under extreme heat. This makes this type of metal perfect for extreme environments that experience lots of pressure and heat.

After learning about all of the benefits of Inconel alloys, it’s no surprise why it’s a popular choice for metal components in the food processing, oil refinery, chemical, aerospace, and nuclear industries. If you’re interested in using Inconel components, we can help. Ferralloy, Inc. has the infrastructure and facilities to supply raw material in numerous grades and forms. Visit our metal foundry online today!

Stainless Steel Castings | What Industry Needs Them?

There are so many different types of metals you could use for your project, so picking the best one can be difficult. We are experts in the metalworking industry and can provide you with the exact piece your project requires. A commonly used metal is stainless steel. Keep reading to find out if stainless steel is the right metal for your component.

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What is Stainless Steel?

This metal is a versatile material with its most known characteristic being that it is resistant to corrosion. What makes this characteristic possible is the minimum of 10.5% Chromium that the stainless steel contains. The Chromium makes a thin layer of oxide on the steel’s surface, which prevents corrosion from occurring. For this reason, stainless steel is very popular in settings that are susceptible to corrosion. Not only is it resistant to corrosion, but it is also a very strong metal and able to sustain both low and high temperatures. There are three main types are: austenitic, ferritic, and martensitic, all of which vary in their characteristics. Making sure you utilize the right one is important, considering each type of stainless steel has a best use in slightly different applications.

What Industry Needs Them?

This material is used in many different industries for different purposes. For example, the chemical and oil and gas industries use this metal for tanks, pipes, pumps, and also valves. The building and construction industry also utilizes stainless steel as reinforcing bars in their projects. It is used for exhaust systems in the automotive industry because of its ability to handle high temperatures while maintaining it’s corrosion resistant property.

Ferralloy, Inc. supplies high quality products and services to a diverse metalworking customer base. We are experts in the metalworking industry and can manufacture your project requirements with your exact specifications. Contact Ferralloy, Inc. for all your metal needs today!