Rolled ring forgings are used in a wide range of industries. Rolled ring forgings are an appealing metalworking option thanks to their strength, versatility, and cost effectiveness. But how do they get that way? Rolled rings are able to hold so many advantages thanks to their forging process. Keep reading to find out everything you need to know about this metalworking method!
3 Steps of the Rolled Ring Forgings Process
The forging process performed to create rolled rings is extremely difficult and complicated. To help make it easier to understand, we broke it down into 3 simple steps.
Step 1: A thick and circular piece of metal is heated. It is then pierced to form a hollow ring. This ring should somewhat resemble a donut.
Step 2: The ring is heated to recrystallization temperatures. It is then placed onto an idler roll. Squeezing, stretching, and in some cases, pounding, then occurs until it forms into a thin ring.
Step 3: The shaping on the idler roll continues until the forgings possess the desired diameter and wall thickness.
This is the process that creates rolled ring forgings. The final ring products can range from tall cylindrical shapes to small washer-like parts. They can be created using basically any type of metal or alloy. The diameters can range from 1 to 300 inches. Weights can range from 1 to 3000 pounds. No matter how complex or customized the shape is, the rolled ring forging process creates extremely dependable and sought after parts. Some specific components include valves, bearings, flanges, gears, clutches, drives, and so on.
If you need rolled ring forgings for your next project, we can help. Ferralloy, Inc. is the best in the metalworking industry. We provide high quality, competitively priced metal components to a variety of industries throughout the global marketplace. Visit our foundry online today to learn more!