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Benefits of Utilizing Global Sourcing in the Production Process

As product demand increases making whatever product be more competitive in the trade and retail market, it is essential that you hire a company with global sourcing goals and capabilities. Since extensive global sourcing awareness and expertise can be the solution to marketing and manufacturing needs, every company must know how to speak the global sourcing language.

Generates Substantial Cost Savings

Studies show that appropriate sourcing can dramatically produce substantial cost savings. For instance, the purchasing cost of a company that source globally method can lead up to 10%- 15%. Industries that have used this sourcing methods have enjoyed tons of advantages that boost their earnings.

Additionally, manufacturing costs are mostly lower and industries can often purchase goods at a lower unit price. For industries with not much to spend, this can be an ideal solution to exploit their bottom line. Nevertheless, it is important to remember that there are still other factors, aside from global sourcing, that may affect a probable cost-savings increase.

Contiguity to Raw Materials

Another notable advantage of sourcing is that you have the chance to get more proximity when it comes to raw materials. You no longer have to reach out and avail the services of remote companies and industries just to get the raw materials. Moreso, global sourcing also offers state-of-the-art manufacturing technology and substantial knowledge of local languages and cultures, making it even easier on your part.  With the availability of advanced technology, you are guaranteed that the manufactured products are in perfect built, design, and condition.

The most common benefits of globally sourcing are knowing how to do business efficiently in the new market, evolving and searching for alternative supplier sources that may encourage competition, and decrease costs. It possesses an essential role every time you need to search for scarce resources and skills that are hard to find in your area. Hence, your manufacturing volume and other technical services will radically increase once sourcing is used properly.

Searching for a Global Sourcing Partner

At Ferralloy, our global sourcing permits us to deliver quality materials that result in strong and durable products. For more inquiries, contact us now!

A Simple Guide to the Uses of Investment Casting

Investment casting is one of the most prevalent metal parts used by most industrial companies. These cast components embrace countless benefits that make them an alluring alternative to a wide range of businesses and industries. Investment casting provides the ultimate design flexibility for highly complex parts made from a large choice of alloys. Furthermore, the investment casting process is relatively simple, allowing high production rates and consistent dimensional accuracy to be achieved.

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Simple Facts Should Know About Investment Casting

What is Investment Casting?

Investment casting, otherwise known as lost-wax casting, is an industrial process based on one of the oldest known metal-forming techniques. It was developed over 5500 years ago and continues to be an integral part of metalworking to this day. This casting takes a wax outline of a part and coats it with a ceramic material. It is then heated until the wax is melted out of its center. Molten metal is then poured into the hollow ceramic mold. The metal hardens, gets broken out, and the part is made.

What are its Common Uses?

The uses of investment castings are immeasurable. Nonetheless, companies or industries engage in aerospace, power generation, firearm, automotive, military, commercial, food service, gas and oil, and energy industries use these metal components a lot. For instance, the firearms industry turns to cast parts for firearm receivers, triggers, hammers, and other precision parts. Investment castings are even used by beverage industry equipment manufacturers and international pressure relief valve manufacturers in the oil and gas industry. As a consequence, it’s safe to say that regardless of your industry, if your business can benefit from the advantages of investment cast parts and components, they might be the perfect metal option for any of your projects.

Why Use Investment Casting?

There are several explanations for why individuals choose to use this casting. Among the reasons why companies and industries use castings are the following:

  • It produces very smooth surfaces with no parting line, requiring only minor machining.
  • It can create exceptionally complex parts that would otherwise be extremely difficult or impossible.

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Get Highly Investment Casting Today!

At Ferralloy, Inc., we supply machined investment castings to quality-controlled companies and industries. Contact us today!

Closed Die Forging vs Open Die Forging

Most manufacturers use the closed die forging technique when they need to forge metallic parts that are small or medium-sized. The fact that multiple elements and factors are being merged during the process of forging leaves us no reason to wonder why this technique is able to generate results that are geometrically accurate. However, before resulting in a closed die forging technique, it is essential to first determine the difference between open die or closed die forging.

Common Information to Know About Die Forging

What is it?

Free forging, commonly known as open die forging, is the method of deforming the metals between the several dies. It is called open die forging since the multiple dies do not entirely enclose the metal. These dies often hammer the metal through a chain of movements. It tends to alter the dimension of the metals until the dies reach the desired shape.

On the other hand, closed die forging is also called an impression forging. It takes advantage of a specific amount of pressure to force the metal piece into an encircled or bounded die. This process uses an induction heating furnace with medium frequency to heat the metal to reach the desired pattern.

Advantages and Disadvantages

In whatever you purchase or manufacture, one of the important factor to look into are the advantages or disadvantages of the product. Die forging is the perfect method to achieve maximum tolerance. When it comes to open die forging, it is cost-effective since it uses less material waste. Additionally, it offers reduced chances of voids in your final forging, can increase strength to achieve longer product life, improved microstructure, and has an excellent fatigue resistance.

In contrast, closed die forging offers excellent net shapes, tighter tolerances, and better surface finish. It is resorted to so there can be no material limitation and it will be economically beneficial when it comes to large runs.

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Want to Know More About Closed Die Forging?

If you need more details about open and closed die forgings, contact Ferralloy, Inc. today!

Benefits of Using Forged Rolled Rings

The forged rolled rings process begins with a heated circular mass of metal that is ready to be molded after being formed and pierced to form a hollow “doughnut”. This is then heated to a high temperature and placed over the mandrel roll.

The roller then moves under extreme pressure towards the constantly rotating drive roll that reduces the thickness, increasing the diameter of the final product. It can produce everything from flat washers to tall cylindrical parts.

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Process and Benefits of Forged Rolled Rings

What is the Process?

When it comes to the rolled rings process, it can be broken down into six steps. In the first step, the billet is cut to the proper size and is then upset to achieve the right properties. After that, the center is punched to create the ring that is rolled.

After the donut is ready for ring rolling, the ring is placed on an idler roll and is manipulated by axial rolls and the drive roll. The ring diameter slowly increases as more pressure is applied and once the desired size is reached, the process is done.

Benefits of Forged Rolled Rings

When it comes to this kind of forging, there are a lot of benefits. Given the rolled rings process, one of the biggest benefits is how strong the final product is. Any material that is forgeable can be used to make rolled rings.

That includes alloy, stainless steel, carbon, and aerospace metals. The ability to use several different materials makes them not only more cost-effective, but also allows them to be used in many different industries including power generation, chemical, and refinery industries.

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Where to Get Forged Rolled Rings?

Are you looking for state-of-the-art rolled rings that are processed with utmost precision and accuracy? Schedule an appointment today!

Why Use Alloy in Seamless Rolled Ring Forging

The process of seamless rolled ring forging involves different types of materials used. The rings may be made of carbon, stainless steel, or alloy. Alloy steel is a steel that contains an additional alloying material aside from carbon to improve the heat treat response or mechanical and physical properties of the rolled rings.

This additional alloying material creates steel fatigue resistance, as well as, strength and stability of the rings. Moreso, there are three diverse types of exotic alloys. Below is a short yet in-depth discussion of these types.

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Types of Alloy Rolled Rings

Waspaloy

It is a nickel-based superalloy with an age-hardening feature that gives this seamless rolled ring forging useful strength. This type of exotic alloy works best on provisions with solution-annealed conditions. Although it is a bit difficult to wield, it’s still known to be reasonably impermeable to oxidation and possess high-standard corrosion resistance.

Therefore, it is useful for functioning in extreme environments. Waspaloy alloy rings are often used in turbine disks, shafts, rings, seals, and gas turbine blades.

Inconel

This type of exotic alloy is a family of the non-magnetic stainless steels. They can sustain their structural integrity despite being exposed to excessive temperatures. Additionally, they are resistant to oxidation and are typically used in applications that need materials that yield corrosion caused by stress-corrosion cracking and high purity water.

Inconel is normally used in industries involved in commercial gas turbines, in making jet engine parts, chemical or food processing, and aerospace.

Hastelloy X

Hastelloy X is an alloy composed of molybdenum, iron, chromium, or nickel, making it both resistant to extreme temperatures and oxidation. They provide good ductility and are definitely easy to fabricate. These types of seamless rolled ring forging are found in the combustion zone parts of the gas-turbine engines like flame holders, combustor cans, spray bars, and transition ducts.

who offers the best rolled rings?

Looking for the Finest Seamless Rolled Ring Forging?

Contact Ferralloy today for more information!

What Exactly are Stainless Rolled Rings?

Rolled ring forgings have several types such as stainless steel, alloy, and carbon. This article will explain what is a stainless rolled ring, its advantages, and why it is beneficial to use. If you are debating which forging material to use for your next project, you should consider stainless steel.

The many unique properties of stainless steel make it an excellent choice of material for all different types of metal components, specifically forged rolled rings.

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Knitty-Gritty Facts of Stainless Rolled Rings

What is it?

Stainless rolled ring forgings are steels that are known for being heat and corrosion-resistant. It often contains a small amount of 10% – 12% chromium alongside other alloy materials. These stainless rings are typically known as the best alternative to ASTM A276 & A240. Additionally, these are normally used for food and chemical processing applications.

What are the Advantages?

Just like any other stainless steel materials, stainless rolled ring forgings have a lot of advantages to offer. For one, there is no need for a thorough inventory since there’s no need for the stock plate in varying thicknesses.

Additionally, rolled rings offer superior structural integrity to achieve superior quality. Aside from this, it is also cost-effective and does not generate too much waste. With stainless steel, the length production and layout time and expensive handling are removed.

Moreso, stainless rolled ring forgings provide ease of fabrication and aesthetic appearance. The easily maintained and bright appearance of stainless steels grants your forged rolled rings a modern and attractive appearance. Likewise, stainless steel can be forged and machined as readily as traditional steels without sacrificing any of its unique advantages.

What are the Types of Stainless Steel Used?

To know which type of stainless rolled ring you want to use, it is essential that you know what are the types used. The common types used in stainless rolled rings are precipitation hardening (PH), austenitic, and martensitic stainless steel.

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Want to Know More About Stainless Rolled Ring Forgings?

Since the stainless steel used varies, it is imperative that you gain simple know-how of what it is and its applicability. Contact Ferralloy now to know more!

Open Die Forging Versus Closed Die Forging

Forging is used in a variation of industries for things like oilfield equipment, automotive, agricultural machinery, and construction machines. When it comes to forgings, there are two main types – closed die and open die forging. Hence, it is essential to know the difference between the two types.

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Difference Between Open Die and Closed Die Forgings

What are Open Die and Closed Die Forgings?

Closed die forging is commonly known as impression forging. It uses pressure to compress a piece of metal in order to fill an enclosed die impression. Likewise, it includes the use of a medium frequency induction heating furnace for applying heat to the metal until the desired shape is achieved.

In contrast, open die forging is sometimes called free forging. The open die forging process includes the placement of a piece of metal between several dies that don’t completely close the metal. Through a variety of movements, the dies hammer and stamp the material to alter its dimensions until the necessary shape is achieved.

Process Involved

With open die forging, colossal compressive forces are levied by the unceasing strike of a forging hammer to distort the metal billets. Unlike closed die forging, the open die process is significantly simpler. For closed die forging, the molding dies are first precision machined. The metal bars are then attached to between upper and lower dies and forged to any shapes needed. As a result, closed die forging is a net shape or near the net shape process.

Applications

As open die forging does not include a fixed die size, this method works best for creating larger and heavier metal components that don’t require much machining to produce ultra-finished products. Amongst these hefty components are shafts and rollers that are used in railways. On the other hand, closed die forging is perfect for applications that need a high degree of precision such as automotive parts or forged fittings.

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Are You Looking for Open Die Forging?

At Ferralloy, we have the forgings you require for your next project. Whether it’s open die or closed die, we have the parts you need. Contact us today to know more.

What Materials are Used to Make Closed Die Forgings?

Although closed die forging is enforced for almost all the metal materials, especially in physical production, only a portion of the materials is used for several characteristics. The prevailing materials used are one of the main factors that affect the cost of the forgings. Check out the prevailing materials used in closed die forgings to determine which best suits your goal.

what are closed die forging?

Different Closed Die Forging Materials Used

Brass or Copper

Brass or copper is also popularly used in closed die forging, which is the most expensive of the common materials that will be discussed. Brass or copper forging is more often than not the most frequently used material for pump and valve fittings.

Aluminum

This type of material is commonly used by forgers because of its easy machining, high strength, and low density. It is extensively used in the closed die forging process, particularly for the aerospace and automotive industries. While it is commonly used in the automotive and aerospace industries, it is a daring process for domestic forging due to the fact that it is straightforwardly deformed after forging. However, the typical heat treatment can assist in the hardness improvement of other properties.

Steel

Among the prevailing materials used in closed die forging, steel is by far the frequently used material due to its quality and durability. Stainless steel, carbon steel, and alloy steel are all used subject to what the forging will be used for. Carbon steel and alloy steel are the most extensively used in forging because of its easy deformation capability and competitive price.

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Do you Need More Information About Closed Die Forging?

One of the best things about forging is its versatility and adaptability with its components because the manufacturer can use any form of raw metal or even alloys using this method. It doesn’t matter if the user needs small or medium-sized metal parts – closed die forging can easily produce them. If you need more information about open and closed die forgings, Ferralloy, Inc. is the leading global supplier of engineered products and services to a diverse metalworking customer base. Schedule an appointment with us now to know more!

Uses and Benefits of Investment Castings

Every individual who is in the field of metalwork is mindful of the fact that several casting methods can be used to turn molten metals into different shapes and designs for commercial and industrial purposes. The uses and benefits of investment casting are limitless. Read on to know more.

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Essential Facts you Need to Know about Investment Castings

Investment Casting Uses

As stated earlier, investment casting has limitless benefits and uses. However, it is often used as metal components for energy, gas and oil, food service, commercial, military, automotive, firearm, power generation, and aerospace industries. For instance, the firearms industry turns to cast parts for firearm receivers, triggers, hammers, and other precision parts. Investment casting is even used by beverage industry equipment manufacturers and international pressure relief valve manufacturers in the oil and gas industry. As a result, it’s safe to say that regardless of your industry, if your business can benefit from the advantages of investment cast parts and components, they might be the perfect metal option for any and all of your projects.

Benefits of Investment Castings

One of the most common benefits why investment casting is often resorted to is the fact that it requires low tooling cost. Tooling is a significant cost factor for all other types of parts, but not for investment castings. Thanks to the casting process, a long-lasting and high-quality part that requires little tooling are produced. Investment castings can be extremely beneficial. But they can also extremely difficult to manufacture. The production of these components requires expert knowledge and experience.

Despite the low tooling cost, investment casting can still provide intricate designs. Letters, numbers, product IDs, and logos can be easily added to the inside or outside components. Likewise, it requires simple methods to add thread, gears, splines, blind holes, slots, and hole profiles.

Additionally, investment casting is very consistent and accurate. These castings are extremely accurate and near net shape. Since components are created by using the same wax pattern, this accuracy can be maintained from casting to casting.

who offers the best investment castings?

Want Investment Casting for your Next Project?

If you are interested in using investment casting for your next project, contact Ferralloy Inc. today!

How are Seamless Rolled Rings Used in Aerospace Industry?

Seamless rolled rings come in a variety of sizes and shapes depending on what they are being used for. They are typically rolled by a process called ring rolling. Ring rolling is done on rolling mills. They can be produced in configurations ranging from flat, washer-like parts to tall, cylindrical shapes, with heights ranging from less than an inch to more than 9 feet. Additionally, these rings are now used in the aerospace industry. Below are the facts you need to know.

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Aerospace Industry and Seamless Rolled Rings

How are they Linked?

The aerospace industry is that type of industry that leaves unequivocally zero room for error. It requires impeccable precision and precise tolerance. Discs, forging rings, and seamless rolled rings to aid in powering helicopter rotor and jet engine assemblies. More so, the forged rings offer greater strength than a flame-cut plate, castings, or weldments, creating them to have the ideal fit for aerospace companies.

How does Seamless Rolled Ring Forging Work?

The process of producing seamless rolled ring forging begins with a circular preform of metal that was previously upset and pierced through the open die forging process to create a hollow donut-shaped component. The heat that is above the recrystallization temperature is applied to the donut before it is placed on the mandrel or idler roll. The donut is continuously rotated as the idler roll is moving under pressure toward a drive roll. As the donut is being rotated, its wall thickness is being reduced and its diameters are being increased.

Benefits of Seamless Rolled Rings

Seamless rolled rings have been used by different industries for a number of reasons. Some of the common reasons are a broader range of materials, better performance under heat, reduced costs, and greater strength. These rings can be created from a lot of forgeable materials, including aerospace metals, carbon, stainless steel, and alloy. Additionally, unlike the other ring components, it is easier to predict how these rings will react. Furthermore, these rings can maintain their strength despite the fluctuating temperature.

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Do You Need More Information About Seamless Rolled Rings?

If you’re curious to know more about the benefits that seamless rolled rings forging has in store for you, contact us today!