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Achieving Excellence in Global Sourcing

Skillful labors and low-priced raw materials are primarily why companies opt for global sourcing. With these factors achieved, it becomes more cost-effective and favorable for the company. Nevertheless, global sourcing can also provide you with several challenges. Here are some tips to achieve excellence in global sourcing.

What is global sourcing?

Factors to Consider in Global Sourcing

Competitive Advantages

When choosing global sourcing, you must balance the impact on the company’s competitive advantages. For instance, one of the most essential aspects of this factor is the protection of product quality and intellectual property. If you think your company believes that its intellectual property is entirely important, then you should be very selective about your global suppliers. The more you depend on your proprietary information on other companies, especially when it comes to the specifications of your products, the greater the risk of losing it.

Moreso, if your competitive advantages are focused on achieving lower costs, it is critical to guarantee there are no hidden charges. Thus, you need to make sure there is no hidden cost so you can dispose of any realized cost advantage.

Monetary Risks

While the use of global sourcing can lower the cost because of the proximity of raw materials and lower labor costs, there are still monetary risks that can affect it. These risks include the expenses related to time zone differences, costs of transactions, and unanticipated increase in shipping costs. However, there are several financing tools available to global sourcing companies to offset these monetary risks such as forfeiting, factoring, and hedging against currency fluctuations.

Characteristics of the Raw Materials

Several aspects of the premeditated procurement process are distressed and overwhelmed by the characteristics of raw materials and other components. You will have to consider whether the modifications be made before or after the materials are sold, limitations of the supply of raw materials, and if goods are imported as components for manufacturing or simply in raw materials.

What is global sourcing?

Learn More about Global Sourcing

Ferroalloy Inc. is a global sourcing company that understands what its competitive advantages are and all other factors. If you want to enhance, protect, and utilize your company’s best interest, contact us today!

Forged Rolled Rings for Quality Products

Forged rolled rings offer several advantages, such as using less material to be machined to achieve the final product. However, one of the most notable factors why industries opt for this type of process is the intricate process involved in producing the final product.

What are forged rolled rings?

Process and Advantages of Forged Rolled Rings

Process

In the forged rolled rings’ manufacturing process, the waste of the metal that is punched out is prevented, and the metal piece is forged to become stronger and more durable. A donut shape is formed from metal and then forged into the metal ring that is desired.

The size and diameter are shaped from this donut-shaped metal as it reaches extremely high temperatures to the point that it becomes malleable. This process saves metal waste due to the ring being punched out, making it more cost-effective. Aside from being cost-effective, forged rolled rings can provide strong and durable metal components.

Advantages

  • Material Costs – Rolled ring forging can significantly reduce material costs! Typically, it uses fewer starting metal components to create the desired shapes. For instance, if the process requires a torch cut part, the complete center slug and entire corner stock are lost. With other forging processes, other parts are produced to a size that results in minimal waste.
  • Reduced Reduction Rates – This type of forging eliminates or reduces rejections by yielding enhanced structural integrity and using forging-quality materials. Additionally, the rolled ring forging process provides weld-free parts created with cleaner and quality material.
  • Efficiency in Production – Using a rolled ring forging process, the same material can be created from several and various sizes of starting billets or ingots. It allows for a wider variety of inventoried material grades. The production process’s flexibility implies that forges materials of almost any grade can be designed and produced rapidly and more economically.

What are forged rolled rings?

Looking for Forged Rolled Rings

Companies or manufacturers who use the forged rolled rings process can maintain constant durability and strength. Hence, clients who purchase these items are more likely to have worth-the-investment purchases. Contact Ferralloy Inc. to get forged rolled rings!

Seamless Forged Rings for Bearings

From drive transmission to gearboxes, producing seamless rings is crucial to provide a quality product. At Ferralloy Inc., we guarantee the manufacturers of these seamless rings tightly control the processes and chemistries of production to decrease residual stresses. Furthermore, this will enhance the mechanical properties of the bearings and other custom gears.

What are seamless rings?

Why Opt for Seamless Forged Rings Process?

Quality Standard and Inventory

For bearings or gears ranging up to 125-inch OD, seamless ring manufacturers are devoted to addressing every challenge that comes their way. Backed by the resources and support of exceptional forging manufacturers, we will work closely with you to provide optimal forging products according to your standards. The rings provided by our partners have been used in different applications such as helical gears, herringbone gears, spur gears, sprockets, couplings, clutches, ring gears, internal gear, and spiral or straight bevel gears.

When it comes to inventory, our manufacturing partners carry a comprehensive inventory of raw materials. Through this accessible inventory, delays associated with order processing are eliminated. And because of this, we can provide you with a quick reaction when it comes to market fluctuations.

Exceptional Processing

To guarantee conformance and quality products that perform precise testing according to every customer’s specific standard, we only partner with manufacturers that are ISO 9001:2015 certified. Moreso, these manufacturers’ exceptional processing can provide a complete range of secondary processes for every gearing industry client. The downstream processing includes non-destructive testing, destructive testing, shot blasting, saw cutting, machining, hardness testing, and heat treating. Segmenting, splitting, and parting processing are also made possible.

What are seamless rings?

Looking for Phenomenal Seamless Rings?

Having achieved ISO 9001 certification in both locations, we are a quality-driven organization committed to process improvement and providing engineering support, customer service, logistics, and inventory management services. At Ferralloy Inc., we have excellent product groups that can provide you with quality parts and components that have undergone quality control to comply with first-rate standards. To get quality parts, book an appointment today through this link!

How were Investment Castings Used in the Past?

Investment casting, otherwise known as a lost wax casting, is one of the oldest metal-forming processes that is still used as of this date. Approximately 5,000 years ago, investment castings started with a basic beeswax-formed pattern. Today, it involves highly complicated processes and technologies using refractory materials and specialized alloys.

what should i know about investment castings?

The History of Investment Castings

Original Use

The use of investment castings in ancient civilization was a bit different from the current method applied today. In the olden times, the craftsman designed the casting from beeswax by using basic tools such as shaving tools, melted wax, and other hot tools. To create the desired form, the craftsman will forge a pattern on the wax shape.

They will then fill the mold with a thin layer of melted wax. As soon as the wax mold is coated in ceramic, a perfect mold of the wax shape can be created. It will then be left to dry out before the craftsman can use it to forge a metal object. Such a process is generally used to create jewelry, decorative objects, and religious objects.

Modern Use

Investment casting is a complex metal-forming development that allows metal workers to create products with intricate and remarkable surfaces. The process starts by creating a mold and producing accurate patterns through the latest technological advancements. The good thing about the modern application of investment castings is that when the workers use wax to make patterns, it can still be reused.

The flexible patterns allow for easy reproduction and stress-free production of wax materials that underwent a series of coating and hardening. Once the materials are invested – jargon for poured – into the mold decorated with unique patterns, it will go through a lot of processes such as dewaxing, heating, pouring, removal, and cleaning.

what should i know about investment castings?

What Makes Investment Castings a Popular Metal-Forming Process?

If you want to know why investment casting survived throughout these decades and remains a widely used process, contact our staff at Ferralloy Inc. We can walk you through its history and help you realize why it’s an important metal-forming process.

When to Use Investment Casting

Are you familiar with the metal-forming process known as investment casting? If not, you should learn about this process if you want to excel in the metalworking field. Castings investment is a process that allows workers to create products with remarkable surfaces. The process begins by creating molds and patterns. Then, workers use wax to make patterns, allowing easy reproduction of these patterns.

 

What is Castings Investment?

Properties, Considerations, and When to Apply Investment Casting

Properties and Considerations

In manufacturing metals by investment casting, you need to take into account the important properties and considerations. For one, this is a manufacturing process that makes possible the casting of highly complex parts. Despite the complexity, the results can still achieve a good surface finish. Below are some of the common properties and considerations you need to learn if you want to master the art of investment casting.

  • According to experts, this metalworking process is highly complicated and relatively expensive if you don’t know what you’re doing because some parts of the process may require automation.
  • The good thing about castings investment is that you can practically use any metal. Components manufactured by this complex are customarily small. However, the weight of the component may reach up to 75lbs.
  • Another advantage when using investment casting is that it can create parts and components with high dimensional accuracy. It can produce end products with tolerances as low as .076mm and very narrow sections. 

When is Investment Casting Used?

Manufacturers often use investment casting when machining of internal passageways cannot be employed. Likewise, it is also applicable when progressive tool maintenance costs are not the goal. The following are other reasons why investment casting is used.

  • Excessive upfront tooling costs connected to sand casting are adequate
  • Sand casting is not acceptable because wall thickness is too thin
  • The exceptional as-cast surface result is desired
  • Small to medium dimensions, generally less than 454 kg or 1,000 lbs.
  • Various and/or convoluted internal passageways in design
  • Metal components are asymmetrical or shaped with accurate detail
  • Tight tolerances and external shaping are desired

What is Castings Investment?

Where to Get Metal Components Manufactures by Castings Investment?

Using the correct material and process for your metal components is important. Schedule an appointment at Ferralloy Inc. to know more about the castings investment process!

Why Forging Rings is a Priceless Asset

Are you into forging? If yes, you probably have researched how to forge the best rings. If you haven’t and want to be an excellent blacksmith, you need to learn how forging rings work. Since forging rings is one of the essential techniques in blacksmithing, it’ll become your priceless asset in the future. Below are the reasons why forging rings is considered to be a priceless asset.

What are forging rings?

Perks over Learning How to Forge Rings

Cost-Effective and Flexible Production

Other metalwork procedures like special performance castings need longer lead times, complicated process controls, and pricey materials. With forging processes like ring rolling and open-die processes, you can easily adapt to different production run lengths and set up less lead time.

Better Heat Treatment Response

Another remarkable factor about forging rings is that it offers a great heat treatment response. Other methods like castings need close control cooling and melting processes to prevent alloy segregation. If this is not prevented, it will lead to a non-uniform heat treatment response that will compromise finished products’ straightness. When it comes to forging rings, the intricate process responds better to heat treatment, resulting in exceptional dimensional stability.

Use of Various Materials

Ring forging can be very useful since it can be used in several forgeable components such as aerospace metals, carbon, stainless steel, or alloy. Its versatility allows the rings to be more responsive and flexible. This is precisely why the industries engaged in refinery, chemical, and power generation choose this process.

Strength

The strength factor of this process is the most notable advantage why blacksmiths often choose the metalwork process. Experts say that forgings have more strength than other components. It can maintain the power of the metal despite temperature fluctuations.

What are forging rings?

Learn More About Forging Rings

At Ferralloy Inc., we only provide excellent quality metalwork and always aim to offer better business cooperation with every customer. If you want to know more about forging rings and where to get products made according to this forging process, schedule an appointment with us today!

Tapping Better Resources with Global Sourcing

It’s undeniable that the figures for manufactured products in a low-cost country are significantly lower than those manufactured in developed countries. Many companies in the US enjoy the perks of lower production costs by sourcing the products globally. Besides lower production costs, global sourcing also makes it easier for companies to look for better resources.

What is global sourcing?

How Global Sourcing Makes Everything Better

Reach More Resources

Global reach provides companies with the convenience to reach more unavailable resources within the domestic market but is available overseas. Utilizing such potential already available beyond domestic areas can be great leverage to producing quality materials and components.

Long-running and experienced global companies like Ferralloy Inc. can help you with international procurement services. These companies are oftentimes powered by their active network of global suppliers licensed and certified by the authority.

The procedure of sourcing components from other countries can be simplified with the aid of other industries. Sourcing companies can get materials and other components at the lowest possible price without compromising quality.

No Language Barrier Problems

With the help of global sourcing companies, there remains no language barrier. There will be no miscommunication or lack of contracting differences. The sourcing needs can easily be met while allowing other organizations to benefit from the purchases.

What is global sourcing?

Other Benefits of Global Sourcing

Apart from better resources and no language barrier problems, global sourcing also offers good quality control and greater production capacity. A company can partner with a trusted overseas industry to guarantee that its products are in line with company standards. The global sourcing company can ensure that the entire testing process is carried out.

When it comes to a greater production capacity, there is no question that the selected overseas company has an abundant supply of materials. Aside from the available materials, most outsourced companies have highly-developed manufacturing infrastructures. Once these two factors are present, the large volume production can be achieved quickly.

If you’re looking for an exceptional company that takes on global sourcing, contact Ferralloy Inc. today!

Forging Inconel Alloys

Corrosion is one of the biggest and most common problems faced by industries using forged materials. To avoid this concern, manufacturers ventured into using Inconel alloys. It turned out to be useful and effective. Hence, Inconel alloys are still widely used by forging industries to produce quality and oxidation-resistant end products.

 

What is Inconel?

Inconel® Properties and Applications

What is Inconel?

Inconel is a nickel component. It contains iron and chromium and is often resilient to high temperatures and corrosion, making it a good forging material. The only downside is that it’s not that affordable to produce. While it is consistent and hard-wearing, it is one of the more expensive materials you can use.

However, it is worth the cost since it can produce extremely tough materials. More so, it does not easily break down or falter.

What Makes Inconel Alloys So Exceptional?

Inconel alloys can preserve their structural formation despite being exposed to high temperatures. Aside from this, it can also resist oxidation. Inconel alloys are extensively used by industries that need material properties that do not easily yield to stress-corrosion cracking, high purity water corrosion, or caustic corrosion.

Although every Inconel variety has distinctive traits that make it functional in diverse situations, the majority of these alloys are applied or used by chemical industries. For example, Inconel 718 is repeatedly used in the aerospace industry such as rocket motors and spacecraft. On the other hand, Inconel 600 and 601 are exceptional tools in the food processing and chemical industries.

What is Inconel?

What are Inconel 600, 601, and 718?

Inconel 600 a nickel-chromium alloy with stable high-temperature oxidation resistance. It is also resistant to chloride-ion, stress-corrosion cracking, corrosion by high-purity, water, and caustic corrosion.

In contrast, Inconel 601 also has the same properties and use as that of the Inconel 600, the only difference is that it has additions of aluminum. Lastly, Inconel 718 is a corrosion-resistant nickel material that’s known for its excellent rupture strength, fatigue, and tensile.

Irrespective of the type of Inconel material you’re looking for, you’ll be able to find the Inconel alloys you are looking for at Ferralloy Inc. We are a quality-driven organization committed to process improvement and customer satisfaction.

Near Net Shapes of Seamless Rolled Rings

Seamless rolled rings offer numerous advantages, such as using less material to be machined to achieve the final machined part. However, one of the most notable factors why industries opt for these rolled rings is the near net shape factor. Aside from the cost reduction, companies or manufacturers who use the seamless rolled rings process can maintain constant durability and strength in the product. 

where is the best seamless rolled rings?

Benefits of Near Net Shapes

Cost Reduction

By using seamless rolled rings, your company can reduce costs in several ways. For instance, the process involves less wear factor in the machining equipment and requires lesser machinery hours. Additionally, there is less input component needed to design and create the ring.

Since near-net designs of seamless rolled rings substantially reduce costs, it became popular in aerospace industries. Because of the high cost of several aerospace supplies and resources, enterprises engaged in this sector often look for cost-effective substitutes.

Reduced Waste Material

Seamless rolled rings allow you to save on waste and recycle disposal costs. Hence, most manufacturing industries always guarantee that the process should produce near net shapes to reduce waste materials costs.

Why Choose Near Net Shape Manufacturing

Near net shape, manufacturing is the perfect solution for those looking to cut back on manufacturing costs. This is because near-net-shape manufacturing does not require finishing steps. So, when you do not need any machining time, you can save on production costs. It also takes less time to produce near net shapes.

where are the best seamless rolled rings?

Get Seamless Rolled Rings Today!

Ferralloy Inc. is composed of engineers who are highly skilled in designing and create forged materials. They are used to dedicating their time to create durable and reliable metal works. Among the several developing industries and companies, Ferralloy Inc. is a leader in producing and near net-shaped metal workings with ring geometry. 

To know more about what we can offer, contact our team today through this link. We assure you that only quality and lifelong metal works will be provided. 

Tips When Looking for a Forging Manufacturer

Over the years, the forging industry has massively evolved. The use of different techniques and processes in forgings gave rise to various applications in construction, agriculture, automotive, machinery, and so much more. Below are the tips you may want to consider in looking for a forging supplier or manufacturer.

who offers seamless rolled ring forging? 

Guide in Choosing a Forging Manufacturer or Supplier

Know Which Type You Want

Forgings have two most popular forms. These are open die forging and closed die forging. Although both originated in the fundamental forging process that involves beating a piece of metal until the desired shape, strength, and granular level is achieved, these two processes have differences.

Choosing a Company That Delivers On-Time

Did you know that your success as a company depends on the complex relationships that make up your supply chain? Be sure that your supplier supports your success and delivers on-time, all the time. A delay in the delivery will make things complicated and may even compromise your production.

Fact Check of the Company’s History and Reputation

Sellers and manufacturers aren’t hard to find. Some companies focus on low-cost and low-quality solutions. Hence, you can immediately spot them as their products fail to stand the test of time. 

Thus, it’s essential to look for a reputable supplier with a proven history of producing forgings that offer high quality and durability. Your reputation in the industry is at stake if you fail to choose companies that provide quality forgings.

Look for Any Certification

The supplier or manufacturer you chose to provide you with forgings must adhere to industry standards and specifications. In this way, produce durable and resilient forgings that can withstand extreme temperature, pressure, or adverse weather conditions.  

Certified suppliers and manufacturers maintain data-driven systems that are continuously audited. Aside from the fact that they quickly address quality issues by creating quality improvement plans, they also conduct subsequent reviews to monitor and evaluate these plans’ effectiveness.

where is the best closed die forging? 

Get Quality Forgings at Ferralloy!

Having achieved ISO 9001 certification in both locations, we are a quality-driven organization committed to process improvement and customer satisfaction. Contact us today!