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Why is Global Sourcing Significant?

Global sourcing is the manner of sourcing services and goods from the international market through geopolitical restrictions. It seeks to exploit worldwide efficiencies such as cheaper raw materials, lower-cost skilled labor, and other financial factors such as low trade tariffs and tax breaks.

Global Sourcing Initiative Summarized:

Advantages of Global Sourcing

Several companies use an outsourcing process, especially at the start when a certain company is inexperienced. International procurement organizations are normally used as a means to source from low-cost nations. These organizations are able to develop, as well as, identify the perfect key suppliers across a lot of sourcing categories in complex and large countries such as Brazil or China.

The common advantages of global sourcing are knowing how to do business effectively in the new market, developing and finding substitute supplier sources to encourage competition and decrease costs. It plays an important role every time you need to locate scarce resources and skills that are not available near your area. Thus, your manufacturing capacity and other technical skills will dramatically increase once global sourcing is used properly.

Disadvantages of Global Sourcing

Once there are advantages, disadvantages will always be expected. When integrating global sourcing in your company’s techniques and strategies, exposure to legal, political, and financial risks are possible. However, you always have to weigh things in. Once you do, you will realize that the advantages will always overpower the disadvantages when it comes to global sourcing.

Manufacture Goods and Global Sourcing

Several factors come into play when it leads to sourcing in or out component parts or other goods from other countries. The supply chain is surely fragmented and lengthy and the primary challenges are present.

what is global sourcing?

Want to Learn More About Our Global Sourcing?

Global sourcing allows Ferralloy to create components that are durable and can withstand wear and tear. We always make our products to the highest of standards. And, our global sourcing allows us to provide you with quality materials that result in strong and durable products. So, if you’re looking to supply your next project with nickel-based products, contact us with any inquiries!

Investment Casting | How the Investment Casting Process Works

Did you know that investment casting technique dates back over 5,000 years ago? This makes it one of the oldest ways to form metal. Furthermore, this is used in a wide variety of items including dental fixtures, jewelry, airplanes, cars, and other parts of complex geometry. However, if you’re curious to find out how to create a mold for investment casting, take a closer look at the entire process.

Investment Casting 101: The Process

In order to begin the process, hot molten wax is injected into an aluminum die to create wax patterns. Doing so will set the pattern to the size and shape of the required component. The wax pattern is then assembled onto a wax feeder system with each wax assembly resembling a ‘tree-like’ structure.

Next is the investment stage where a large robot dips the wax assembly into a bath of high-grade ceramic slurry. To build up a thicker coating, larger ceramic particles are dropped onto the surface of the wax assembly while it is still wet. After everything has dried, the coating or ‘investment’ process is repeated for a number of times in order to build a 10mm-thick shell mold.

Once the final mold is dried, the ‘lost wax process’ ensues where a steam autoclave is used to melt out the wax. During this stage, the mold is fired at approximately 1,000˚C with the goal of strengthening the mold by removing all traces of any remaining wax.

While they are still hot, molten metal is poured into these molds. The heat enables the metal to run even into its thin wall sections of the hollow shell. After leaving them to cool off, the ceramic shell is broken up and the casting is cut away from the feeder system. Lastly, the castings are then submitted to careful fettling, blasting, and heat treatment.

where is a good investment casting?

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When it comes to investment casting, Ferralloy, Inc. is an expert with over a decade of providing the global metalworking industry with castings and other related products and services. Contact us today to learn more!

Heat Treating Baskets | The Benefits of Using the Right Heat-Treating Basket

The heat-treating process is one of the most important steps in preparing components to be used on job sites. One crucial piece of the process is the heat treating baskets. These baskets are often overlooked but play arguably the most important part of the process.

What is a Heat-Treating Basket?

A heat-treating basket is used in the heat-treating process. It is what the components that are about to be heat treated get put onto before being exposed to the extreme heat. Depending on what kind of treatment they are getting, it will vary for how long these baskets need to be exposed to the heat. Normally, these baskets break down quickly and can only be used a couple of times before they are completely broken down.

Benefits of a Better Basket

Typically, the average treating basket is designed to break down. Due to the extreme environments that they are constantly exposed to in the heat-treating process, manufacturers usually do not try to create something that lasts. But by doing that, you are already tacking a lot onto the final cost of the project because of all the baskets you will have to buy. Our heat-treating baskets are designed to last longer so you can get the most out of them without re-buying them constantly or having them break down mid-project.

What are heat treating baskets?

Looking for the Best Heat Treating Baskets on the Market?

If you’ve been looking for the best heat treating baskets that are second to none, then you need to contact us today. Ferralloy only carries the highest-quality baskets that are made to last longer than the average piece of equipment. Save yourself from constantly re-buying heat treating baskets by picking up the phone and getting in contact with one of our sales representatives today.

Forged Rolled Rings | How Are They Made & Where Are They Used

One of the most valuable components you can use in a project is forged rolled rings. These parts are easy to make, low cost, and can be applied to a countless number of industries. Check out all you need to know about the process, and it’s benefits before deciding if it is right for you.

The Forging Process

These rings are forged in a way similar to other heat-resistant components. First, the stock is placed on the die and upset. The molten metal is pierced, shaped, and once it reaches the proper specifications it is cooled. This yields a product that is extremely versatile and one that can be used in a wide range of industries.

What Are the Benefits?

When it comes to rolled ring forgings, there two big benefits. It can be made from a wide range of materials and is extremely versatile. Rolled ring forging can use materials such as:

  • Carbon
  • Stainless steel
  • Alloy steels
  • Inconel
  • Super Alloys
  • Aluminum
  • Nickel Aluminide
  • And much more

The forging process not only allows for a lot of different materials but also creates a product that can withstand a lot. These products can properly function in high-heat environments, dangerous cold, and withstand extreme changes in temperature too. You don’t have to worry about constantly re-buying the same components because these last long.

Real-World Applications

Because these components are made from a wide range of materials and have a long list of benefits, they have a ton of real-world applications. You can see ring rolled components in industries like aircraft and aerospace because of the extreme temperatures it can withstand. The oil and gas business use it for the same reason but with the added benefits of being durable. Road construction, coal mining, and steel production all are big users of these parts too.

Where are the best forged rolled rings?

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Have you been looking for more information about forged rolled rings? If so, contact us today. Ferralloy is here to help you find exactly what you need. With over 40 years of experience providing for a global customer base, we are ready to help you find the industrial components for your next project.

Forgings | The Difference Between Open-Die Forging and Closed-Die Forging

When it comes to forgings, there are many different types. Two of the most popular types are open-died and closed-died forgings. Before selecting which production method is best for your next project, you need to know what each process does and their differences.

Open-Die Forging

Also known as free forging, open-die forging involves deforming a piece of metal between multiple dies that do not enclose the metal entirely. This allows the dies to hammer and stamp the metal into the desired shape. Open-die forging usually requires secondary machining and cannot create pieces with complex parts.

Closed-Die Forging

Closed-die forging, also known as impression forging, is very similar to open-die forging but differs in one key area. Instead of using dies that don’t entirely enclose the metal, closed-die forging involves dies that completely encapsulate the molten metal. This leads to parts that can be very complex while also being small. This method does not require any secondary machining too, which lowers the overall production cost.

Which is Best?

At the end of the day, it boils down to what you need the most. Both methods have their advantages and disadvantages. If you are trying to create a complex machine part or something that you don’t want to pay to have additional machining done, closed-die forging is for you. If you are trying to create a high number of products and need to do so quickly, maybe open-die forging is for you.

Where are the good forgings?

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Have you been looking for more information about forgings in general? If so, contact us today. Ferralloy has been providing for a global customer base for over 40 years and looks forward to helping you find what you need.

Ring Rolled Forgings | How Are Rolled Ring Forgings Made?

When it comes to ring rolled forgings, there is a lot you need to know. How are they made? What are they made from? Where can I find them in the real world? Can they help me with my next project? All of these questions and more can be answered below.

The Process

First, the starting stock is cut by weight and then rounded into its beginning shape. It is then upset to achieve the proper directional flow. After that, the workpiece is punched and the starting stock then begins to resemble a donut. This donut of molten metal is then ready for placement and rolling. The idle roller applies pressure to the starting stock while the axial roller and drive roll continually work the molten metal into the desired shape. Once the desired shape is achieved, the ring is cooled and set aside.

Benefits of Ring Rolled Forging

There are many reasons why you would want components made from ring rolled forging. For starters, the rings are usually extremely durable and can stand up to extreme conditions. Whether it is extreme heat, cold, or severe temperature change — rolled ring forging components are perfect for these environments. You can use many different types of materials to make these rings too; everything from carbon to alloy steels. This makes the rings even more versatile.

Rolled Ring Forgings in the World

Given that you can make the rings from almost any material, it means that you will see them across almost every industry. Rolled ring forgings can be found in the following industries:

  • Aircraft
  • Aerospace
  • Oil & Gas
  • Construction
  • Coal Mining
  • Steel Processing
  • Heat Treating
  • Marine
  • Railroad
  • And more

You probably have something made from rolled ring forging around you right now but don’t know it. They can be made for to almost any size or width, meaning that it can be applied to the largest machines or humbled-sized pieces of technology.

where can I get rolled ring forgings?

Looking for More Information About Ring Rolled Forgings?

Have you been looking for more information about ring rolled forgings? If so, contact us today. Ferralloy has been providing for a global customer base for over 40 years and looks forward to providing for your business too.

Castings | What is Gravity Fed Casting and are the Benefits?

When it comes to casting, there are primarily two popular methods. Pressure casting, which uses gas or air pressure to help facilitate the flow of material into the casting and gravity fed casting uses the natural force of gravity to help the material flow where it needs to. Castings are all around you and are not as hard to make as you would think.

The Process

The gravity fed casting method can be broken down into primarily three steps. First, the heated mold is coated with a releasing agent that will help the final product come out of the mold at the end. It also helps cool the mold after the previous part was added. After that, the molten metal is poured into the mold and nature takes its course. Once the molten metal has spread to where it needs to in the mold and the part has sufficiently cooled, it is removed from the mold and the process is repeated until the order is filled.

Benefits of Gravity Fed Casting

Gravity fed casting has a lot of benefits. For starters, this method has a much smoother cast surface finish compared to sand casting. Because of that, it requires less machining and thus should lower the cost of your project. Gravity fed casting also allows you to create thinner walls and has a much faster production time compared to other casting methods. The process is very repeatable and offers good dimensional accuracy too.

Where can I find castings?

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Have you been looking for more information about castings? If so, contact us today. Ferralloy Inc. is here to help you find the parts and components you need for your next job at the right price.

Seamless Rolled Rings | The Benefits of Rolled Ring Forging

When it comes to seamless rolled rings, there are not only many benefits but also even more practical applications for them in the real world. You might be surprised to find out what goes into the process and what this metal component is used for in the world.

Why Rolled Rings Forgings are Used

Rolled ring forgings are set apart from other types of forgings because of how many advantages it has. Some of these benefits are:

  • It is extremely versatile
  • Cost-effective compared to other methods
  • It is very strong

Parts made by rolled ring forging are typically used in extreme, high-temperature situations. Not only can these rings withstand the high temperatures that they were designed to, but also high fluctuations in temperature too. In addition to its strength, these rings are very versatile too. They can be made from numerous materials like alloys, stainless steel, carbon, aerospace metals, and more. What makes this method even more ideal is how cost effective it is. Because it doesn’t require extra machining, rolled ring forgings truly can be the best option for certain parts.

What is it Used For?

Given all of the benefits of using components made by rolled ring forgings, there is an even wider range of use for these products. These rings can be used in jet engines, jet turbines, paper mills, windmills, helicopter gearboxes, and many more places. If you are going to do a job that requires working in or around an extreme environment, chances are you are going to be using components made by rolled ring forging.

Where are good seamless rolled rings?

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Have you been looking for more information about seamless rolled rings? If so, contact us today. Ferralloy Inc is here to help you find exactly what you need for your next project. We have been a leader in the metalworking industry for decades and continues to use the latest and greatest technologies to manufacture the highest-quality components.

Alloy Castings | What You Need to Know About Investment Castings

When it comes to investing in the proper components for your next project, one method you should consider is investment castings. This method can utilize alloy castings and more to make the best components possible.

The Process

There are primarily two ways that investment castings are made, gravity fed and vacuum casting. Gravity fed casting utilized the natural force of gravity to aid the molten materials in filling the castings. Vacuum casting uses gas or air pressure to help the materials reach all of the intricate parts of the casting. Both have their advantages and determining which is best for your next project will depend on the specifics.

The Benefits

The biggest benefit of using investment castings is that the process does not require secondary machining, which saves you a lot of money and time. Not having to further work the finished product allows you to cut costs and get working at the job site. Another big benefit is how durable these products are. Parts made by investment casting can be made from a wide variety of alloys that have a wider variety of applications.

Real World Applications of Investment Castings

Because so many different types of alloys can be used to craft these products, you see them in a wide variety of industries. The most common ones are:

  • Aircraft and aerospace
  • Oil and gas
  • Road construction
  • Coal mining
  • Steel production
  • Heat treating
  • Railroad
  • Food equipment
  • And much more

Investment castings are all around you at any point in your day. You should consult our office and see if investment castings are right for your next project.

What are alloy castings?

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Have you been looking for more information about alloy castings? If so, contact us today. Ferralloy is here to help you find what you need for your next project.

Alloy Castings | What You Need to Know About Alloys

When it comes to the modern industrial site, you need materials that can stand up to a lot of different environments. Alloy castings are going to be something you use often on projects. What are alloys? They are a highly-useful material that can change the way you do business.

Properties

Some metals have better electrical conductivity than others, some metals are more heat resistant than others, and some are resistant to corrosion. But what happens when you need something that has all of these properties? This is where alloy comes into play. Steel is a great example because it requires the right combination of carbon and iron. Alloys are not just a combination of materials but finding out what works on a chemical and elemental level.

Production

When it comes to alloys, some are naturally occurring while others require some processing to be used in an industrial setting. Ferro-alloys like Ferro-chromium or Ferro-silicon are produced by smelting mixed ores and are used in steel production. Producing alloys is not an easy process, it requires the right environment and temperature or else you could end up with two metals separating into layers like oil and water.

Composition of Metals

Some popular alloys that you probably interact with on a daily basis are:

  • Brass
  • Bronze
  • Pewter
  • Cast and wrought iron
  • Coin metals
  • Solder
  • And more

Not only are existing alloys produced every day, but thousands of new alloys are being developed as well. Meeting certain standard and purity is the most important part of creating a new alloy that can be used in the real world.

What are alloy castings?

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