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Why Use Alloy in Seamless Rolled Ring Forging

The process of seamless rolled ring forging involves different types of materials used. The rings may be made of carbon, stainless steel, or alloy. Alloy steel is a steel that contains an additional alloying material aside from carbon to improve the heat treat response or mechanical and physical properties of the rolled rings.

This additional alloying material creates steel fatigue resistance, as well as, strength and stability of the rings. Moreso, there are three diverse types of exotic alloys. Below is a short yet in-depth discussion of these types.

who offers forged rolled rings?

Types of Alloy Rolled Rings

Waspaloy

It is a nickel-based superalloy with an age-hardening feature that gives this seamless rolled ring forging useful strength. This type of exotic alloy works best on provisions with solution-annealed conditions. Although it is a bit difficult to wield, it’s still known to be reasonably impermeable to oxidation and possess high-standard corrosion resistance.

Therefore, it is useful for functioning in extreme environments. Waspaloy alloy rings are often used in turbine disks, shafts, rings, seals, and gas turbine blades.

Inconel

This type of exotic alloy is a family of the non-magnetic stainless steels. They can sustain their structural integrity despite being exposed to excessive temperatures. Additionally, they are resistant to oxidation and are typically used in applications that need materials that yield corrosion caused by stress-corrosion cracking and high purity water.

Inconel is normally used in industries involved in commercial gas turbines, in making jet engine parts, chemical or food processing, and aerospace.

Hastelloy X

Hastelloy X is an alloy composed of molybdenum, iron, chromium, or nickel, making it both resistant to extreme temperatures and oxidation. They provide good ductility and are definitely easy to fabricate. These types of seamless rolled ring forging are found in the combustion zone parts of the gas-turbine engines like flame holders, combustor cans, spray bars, and transition ducts.

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Looking for the Finest Seamless Rolled Ring Forging?

Contact Ferralloy today for more information!

What Exactly are Stainless Rolled Rings?

Rolled ring forgings have several types such as stainless steel, alloy, and carbon. This article will explain what is a stainless rolled ring, its advantages, and why it is beneficial to use. If you are debating which forging material to use for your next project, you should consider stainless steel.

The many unique properties of stainless steel make it an excellent choice of material for all different types of metal components, specifically forged rolled rings.

who offers the best rolled rings?

Knitty-Gritty Facts of Stainless Rolled Rings

What is it?

Stainless rolled ring forgings are steels that are known for being heat and corrosion-resistant. It often contains a small amount of 10% – 12% chromium alongside other alloy materials. These stainless rings are typically known as the best alternative to ASTM A276 & A240. Additionally, these are normally used for food and chemical processing applications.

What are the Advantages?

Just like any other stainless steel materials, stainless rolled ring forgings have a lot of advantages to offer. For one, there is no need for a thorough inventory since there’s no need for the stock plate in varying thicknesses.

Additionally, rolled rings offer superior structural integrity to achieve superior quality. Aside from this, it is also cost-effective and does not generate too much waste. With stainless steel, the length production and layout time and expensive handling are removed.

Moreso, stainless rolled ring forgings provide ease of fabrication and aesthetic appearance. The easily maintained and bright appearance of stainless steels grants your forged rolled rings a modern and attractive appearance. Likewise, stainless steel can be forged and machined as readily as traditional steels without sacrificing any of its unique advantages.

What are the Types of Stainless Steel Used?

To know which type of stainless rolled ring you want to use, it is essential that you know what are the types used. The common types used in stainless rolled rings are precipitation hardening (PH), austenitic, and martensitic stainless steel.

who offers forged rolled rings?

Want to Know More About Stainless Rolled Ring Forgings?

Since the stainless steel used varies, it is imperative that you gain simple know-how of what it is and its applicability. Contact Ferralloy now to know more!

Castings Investment | The Value of Castings Investment

Is your current metalworking process hampered by component variance and additional cost? Perhaps you should consider switching to castings investment so that you can add more value to your project. Its manufacturing process is nothing short of versatile because it allows you to create a wide range of metal parts with various applications in many industries.

What are the Disadvantages of Secondary Operations?

Technically functioning parts can be produced by casting pieces and machining from solid. However, such secondary operations can be very inefficient when they’re being compared to investment casting. Factors such as production timeline, cost, and the required performance of the specific component need to be considered. For this reason, most manufacturers choose to steer clear of secondary operations that can negatively affect the speed-to-market, as well as part performance.

What are the Advantages of Investment Casting?

On the other hand, the investment casting process can offer near-net-shape or net-shape components without taking a lot of time. With the help of the latest software technology, manufacturers can make sure that the intricately detailed parts will come out mechanically sound even before the molten metal is poured into the mold. Furthermore, this metalworking method gives engineers and designers free rein while eliminating material waste that usually results from secondary machining.

who offers the best castings investment?

A Closer Look at the Value of Castings Investment

The process involved in creating castings investment allows manufacturers to achieve repeatability and reduction or elimination of various downstream operations. Furthermore, this will further reduce loops for reworking the parts and streamlines the process of delivery from the manufacturers to the various industries they serve. While you satisfy your customers’ requirements, you’ll also get to experience the benefits of one of the most optimized and repeatable precision metal processes in all of history. If you want to know more about castings investment, call Ferralloy, Inc. today. We’re the leading global supplier of engineered products and services and we offer total supply chain management to a diverse metalworking customer base.

Rolled Ring Forgings | Processing Issues Rolled Ring Forgings Resolves

Did you know that compared to other traditional metalworking methods, using rolled ring forgings allows you to resolve the most common manufacturing problems? Rolled ring forgings are created from a circular piece of the metal preform that’s been punched at the center, rounded out and cut until the desired part weight is achieved. To prove this point, check this out:

who offers rolled ring forgings?

What are the Common Ring Processing Issues that Rolled Forgings Can Solve?

Failed Structural Integrity

When manufacturers use the casting method in creating rings, the parts they produce often fail the acoustic requirements. This implies extra cost as the rings have to undergo further welding and machining to be able to satisfy the requirements in terms of connectivity. Moreover, welding and machining the rings increase their chances of producing substandard rings. Aside from this, their ability to resist corrosion is also significantly affected and their original shape will also be altered. On the other hand, the ring shape of ring forgings won’t be altered and their resistance to corrosion won’t be diminished because there would be no need for further welding or machining throughout the entire manufacturing process. Thanks to their directional grain flow, forged rolled rings exhibit superior strength.

Lack of Strength

Cast rings generally lack strength. This means that the cost of their upkeep will become potentially higher because weaker rings are prone to breaking and have a shorter lifespan. If you want more durable rings that are less likely to suffer breakage even under heavy strain and pressure, you’d be better off with forged rings.

Increased Wastage

In most cases, more materials are wasted when rings are cast, rolled, and welded from plates. Also, the shapes and sizes of the rings produced by such methods don’t usually meet the desired quality. On the other hand, forged rings can be customized in terms of size, thickness, and shape without wasting the material.

who offer rolled ring forgings?

Do You Need Rolled Ring Forgings?

If you don’t know where to find high-quality rolled ring forgings, contact Ferralloy, Inc. today.

Rolled Rings | What You May Not Know About Rolled Ring Forging Tolerances

A technological process called ring rolling is widely used in various industries that include energy and aerospace because it offers high efficiency, precision, and performance. Furthermore, the demand for rolled rings has been steadily increasing because these components are used in the production of aerospace engine parts, gear sprockets, flanges, bearing bushes, rope pulleys, pressure vessel shells, and nuclear reactor parts. In case you’re wondering, it’s possible for these rolled rings to have diameters that are up to 10 meters. Furthermore, they feature a unique circumferential grain flow that’s distinct to components that are produced via the ring rolling process.

What You Need to Know About Rolled Rings and Tolerance Standards

If there’s one thing that you need to know about the seamless forged ring process, it’s the fact that you can expect it to exhibit a higher rate of precision. This enables its finished components to meet the tolerance standards.

Rolled Ring Forging’s Ability to Create Higher Ratios

Thanks to the rolled ring forging process, it’s possible for identical and exact products to have a higher ratio. This is done through a fixed process that involves punching a hole into the central part of a piece of metal. This metal is at its malleable state after going through a heating process. Once the metal component has been pierced, the manufacturer places it between the inner and outer diameter rings. Both rings will be pressed against the donut-shaped metal in order to stretch the diameters until the required thickness is achieved. In most cases, the ratio of the wall thickness to its height could be anything from 1:16 to 16:1.

where are the best rolled ring forgings?

Where to Find Top Quality Rolled Rings

Ferralloy, Inc. supplies forged rolled rings in diameters of up to 110” from alloy, carbon, as well as stainless steel. Whether you want them to be rough-machined or in its as-forged condition, you can count on us to give you the results you’ve been looking for. Call us now for inquiries.

Seamless Rolled Ring Forging | What are the Industries that Use Seamless Rolled Ring Forging?

Seamless rolled rings are popular among a number of sectors because of the advantages that they offer – cost-effectiveness, strength, reliability, its ability to withstand the maximum heat, and the fact that they can be made from practically any forgeable metal. Furthermore, these rings come in different sizes ranging anywhere from 2” to 300” inched in diameter that weigh as little as a pound or even as much as 300,000 pounds! If you’re curious to find out which industries use seamless rolled ring forging, read up.

Production of Oil and Gas

It would be impossible to produce oil and gas without using seamless rolled ring forgings in forge flanges and pressure vessel connections for the pipelines. Aside from this, hydraulic fracturing or fracking, surface gas, and oil exploration, as well as subsea connections, all require the use of the seamless rolled ring forging.

Automotive and Aviation

Thanks to seamless rolled ring forging, our cars are performing as they should. These parts are used for almost everything in the automotive industry – clutches, gears, bearings, couplings, and so much more. In the aviation industry, the seamless rolled ring forging happens to be a key component in the production of critical parts such as jet turbines and jet engines.

Heavy-Duty Manufacturing

Seamless rolled rings are present in every manufacturing industry because they are viewed as standard components in chemical processing, gear and bearing applications, and more. Since seamless rolled ring forging works well in extreme environments and temperatures as well as harsh weather conditions, they’re used in the production of reactors, wind turbines, paper mills, heating and cooling systems, rock crushing equipment, mining, robotics, and shipbuilding.

where are the best seamless rolled rings forging?

Where to Get Top Quality Seamless Rolled Ring Forging

Ferralloy, Inc. has a team of forging experts who are able to provide you with the strongest and most reliable seamless rolled ring forging. Give us a call today.

Investment Casting | How the Investment Casting Process Works

Did you know that investment casting technique dates back over 5,000 years ago? This makes it one of the oldest ways to form metal. Furthermore, this is used in a wide variety of items including dental fixtures, jewelry, airplanes, cars, and other parts of complex geometry. However, if you’re curious to find out how to create a mold for investment casting, take a closer look at the entire process.

Investment Casting 101: The Process

In order to begin the process, hot molten wax is injected into an aluminum die to create wax patterns. Doing so will set the pattern to the size and shape of the required component. The wax pattern is then assembled onto a wax feeder system with each wax assembly resembling a ‘tree-like’ structure.

Next is the investment stage where a large robot dips the wax assembly into a bath of high-grade ceramic slurry. To build up a thicker coating, larger ceramic particles are dropped onto the surface of the wax assembly while it is still wet. After everything has dried, the coating or ‘investment’ process is repeated for a number of times in order to build a 10mm-thick shell mold.

Once the final mold is dried, the ‘lost wax process’ ensues where a steam autoclave is used to melt out the wax. During this stage, the mold is fired at approximately 1,000˚C with the goal of strengthening the mold by removing all traces of any remaining wax.

While they are still hot, molten metal is poured into these molds. The heat enables the metal to run even into its thin wall sections of the hollow shell. After leaving them to cool off, the ceramic shell is broken up and the casting is cut away from the feeder system. Lastly, the castings are then submitted to careful fettling, blasting, and heat treatment.

where is a good investment casting?

Looking for More Information About an Investment Casting?

When it comes to investment casting, Ferralloy, Inc. is an expert with over a decade of providing the global metalworking industry with castings and other related products and services. Contact us today to learn more!

Forgings | The Different Types of Forgings

Forgings are an important part of any job site and will continue to be well into the future. Forged parts are durable, resistant to heat, and can be made from many different materials that also have a lot of wonderful qualities.

Closed Die

Closed die forging is another popular technique for creating the metal components you need. The process starts when two dies are put together and the material is put through the deformation process until it touches the sides of the die walls. Following that, a small amount of material will begin to flow out of the die impression gradually. When these cool, it provides increased resistance to the deformation process.

Rolled Ring

Rolled ring forging is used to create rings that are very strong, extremely versatile, and cost-effective. These parts are used in everything from jet engines, jet turbines, paper mills, windmills, helicopter gearboxes, and much more. Given how heat resistant the products of this process are, they are used in environments that see not only extreme temperatures but also a wide variety of temperatures. A lot of parts cannot stand up to quick and extreme temperature changes, but things made from rolled ring forging can withstand it.

Open Die

Open die forging involves deforming metal components by heating them between a top die attached to a ram and a bottom die. The metals are then worked at temperatures between 500- and 2400-degrees Fahrenheit. The metal is formed by pressing or hammering the metal into the desired shape. This process usually requires some additional refining, which might drive the cost up a little.

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Looking for More Information About Forgings?

When it comes to looking for the best forgings on the market, you’ll need a seller that is informed. If you’re looking for more information about forgings, contact us today. Ferralloy is here to help you get the proper components for your next job.

Heat Treating Baskets | The Benefits of Using the Right Heat-Treating Basket

The heat-treating process is one of the most important steps in preparing components to be used on job sites. One crucial piece of the process is the heat treating baskets. These baskets are often overlooked but play arguably the most important part of the process.

What is a Heat-Treating Basket?

A heat-treating basket is used in the heat-treating process. It is what the components that are about to be heat treated get put onto before being exposed to the extreme heat. Depending on what kind of treatment they are getting, it will vary for how long these baskets need to be exposed to the heat. Normally, these baskets break down quickly and can only be used a couple of times before they are completely broken down.

Benefits of a Better Basket

Typically, the average treating basket is designed to break down. Due to the extreme environments that they are constantly exposed to in the heat-treating process, manufacturers usually do not try to create something that lasts. But by doing that, you are already tacking a lot onto the final cost of the project because of all the baskets you will have to buy. Our heat-treating baskets are designed to last longer so you can get the most out of them without re-buying them constantly or having them break down mid-project.

What are heat treating baskets?

Looking for the Best Heat Treating Baskets on the Market?

If you’ve been looking for the best heat treating baskets that are second to none, then you need to contact us today. Ferralloy only carries the highest-quality baskets that are made to last longer than the average piece of equipment. Save yourself from constantly re-buying heat treating baskets by picking up the phone and getting in contact with one of our sales representatives today.

Forged Rolled Rings | How Are They Made & Where Are They Used

One of the most valuable components you can use in a project is forged rolled rings. These parts are easy to make, low cost, and can be applied to a countless number of industries. Check out all you need to know about the process, and it’s benefits before deciding if it is right for you.

The Forging Process

These rings are forged in a way similar to other heat-resistant components. First, the stock is placed on the die and upset. The molten metal is pierced, shaped, and once it reaches the proper specifications it is cooled. This yields a product that is extremely versatile and one that can be used in a wide range of industries.

What Are the Benefits?

When it comes to rolled ring forgings, there two big benefits. It can be made from a wide range of materials and is extremely versatile. Rolled ring forging can use materials such as:

  • Carbon
  • Stainless steel
  • Alloy steels
  • Inconel
  • Super Alloys
  • Aluminum
  • Nickel Aluminide
  • And much more

The forging process not only allows for a lot of different materials but also creates a product that can withstand a lot. These products can properly function in high-heat environments, dangerous cold, and withstand extreme changes in temperature too. You don’t have to worry about constantly re-buying the same components because these last long.

Real-World Applications

Because these components are made from a wide range of materials and have a long list of benefits, they have a ton of real-world applications. You can see ring rolled components in industries like aircraft and aerospace because of the extreme temperatures it can withstand. The oil and gas business use it for the same reason but with the added benefits of being durable. Road construction, coal mining, and steel production all are big users of these parts too.

Where are the best forged rolled rings?

Looking for Information About Forged Rolled Rings?

Have you been looking for more information about forged rolled rings? If so, contact us today. Ferralloy is here to help you find exactly what you need. With over 40 years of experience providing for a global customer base, we are ready to help you find the industrial components for your next project.