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Closed Die Forging | 9 Facts to Know

Have you heard of forging? If not, it’s a manufacturing process that uses compressive forces to shape metal parts. There are many different kinds of forging processes to choose from. As a result, it’s important to know a little about each process. Today we’re going to discuss a popular method of forging called closed die forging. Here are some interesting facts to know!

Facts About Closed Die Forging

closed die forging

  1. The process of forging is also known as “impression die forging.”
  2. The history of this forging process dates all the way back to 4000 BC. And some believe it may have come about even earlier than that.
  3. This process can forge most metals and alloys.
  4. This kind of forging has low recurring costs for the different parts, making it one of the most economical methods to use.
  5. Due to its economical advantages, this type of forging process is very popular in the automotive and tool industries.
  6. In comparison to many other machined parts, closed die forgings have a 20 percent higher strength-to-weight ratio.
  7. This forging process requires little to no machining. As a result, people are able to save significant time and money when using it on a project.
  8. Closed die forgings of stainless steel, titanium, aluminum and other metals have the ability to create several different 3-D parts with a variety of shapes, sizes and weights.
  9. Due to its unique flexibility, this type of forging process is one of the best processes for designs and shapes that are elaborate and complex.

If you think that closed die forging is right for your next project, Ferralloy Inc. can help. We are a major supplier of closed die forgings to a global customer base. In addition, our company has the capacity to produce and manufacture whatever parts your unique project needs, so don’t wait any longer to get these parts! Give us a call today to find out exactly what we can do for your project!

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Closed Die Forging | What is Closed Die Forging?

Forging is a favorable and effective manufacturing process. It is able to form high quality metal components for countless industries. Forging is able to do this because it can be subdivided into specific forging processes. The forging process used depends on the specific needs of the project. Closed die forging is one of the many types of forging. Keep reading to find out the process, advantages, and applications of closed die forging!

What Is Closed Die Forging?

Closed die forging is a forging process. It is sometimes referred to as impression die forging. This process involves two or more dies that contain a precut profile of the desired component. The heated raw material is placed at the bottom of the die. The dies then move towards each other until the raw material is formed into its required shape and size.

Why Is It Used?

Most metals and alloys can be forged through the closed die process. Closed die forgings of steel, stainless steel, titanium, aluminum, and other alloys can produce an unlimited variety of 3-D shapes in a wide range of weights and sizes. As a result, this is one of the best processes for complex shapes that require elaborate designs.

What Are Its Applications?

Closed die forging is used for applications that require high quality components. People turn to closed die forgings when their project requires strength, reliability, and resistance to fatigue. Because of this, closed die forging is an appealing manufacturing process for numerous industries. Some specific parts that are formed by this type of forging can be found throughout the automotive, aerospace, and defense industries.

Ferralloy Inc. can meet any and all of your forging needs! We’re a leading global provider of forgings to major companies in numerous industries. We produce rolled ring, cold headed, open die, and closed die forgings in a variety of alloy steel grades. Connect with our metal manufacturing company online today!

Steel Forgings | What Are the Different Types of Forgings?

To create the high quality and durable steel forgings ordered by our customers, Ferralloy employs different processes depending on the component specifications. One of these processes, Forging, can be subdivided into more complex processes that are utilized according to what the metal piece will need to become. What are the most popular types of forging?

Steel forgings from Ferralloy Inc are high quality components

Open Die Forging

The reason that this process is referred to as open die forging is because the metal is not confined by any impression dies during the forging process. The process uses hammers and different tools to press and pressure the metal into the desired shape of the steel forgings. Open die forgings usually result in irregularities between the different steel forgings because there is no impression that all of the forgings are being molded into. To achieve the correct, final dimensions, the metal normally has to be machined.

Impression Die Forging

This is the opposite of open die forging, also commonly referred to as closed die forging. Where the metal is shaped in the open in open die, in impression die forging there are two or more dies that contain impressions that are brought together around the stock and causes the deformation into the desired shape. In closed die forging the steel forgings can be shaped into more complex components because of the dies that are used to form the metal.

Seamless Rolled Ring Forging

In some ways, this forging process combines elements of both open die and impression die. The metal stock is pierced to create a donut and then shaped, in a somewhat open forging process, into a ring. The rolled ring forging process is used to make high pressure resistant steel forgings, such as gears, engine bearings for aircrafts and flanges, to name a few.

Whatever steel forging or metal component you need, Ferralloy can manufacture it and deliver the highest quality product to your specifications. We are a metal working industry leader, employing the latest technologies to manufacture your metal components at competitive prices. Contact us with any and all of your metal needs today!