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Investment Casting | A Closer Look at Carbon Steel Investment Castings

Have you ever wondered why manufacturers choose carbon steel for producing quality investment casting products? To help you make an informed manufacturing decision, take a closer look at the metalworking process involved in making carbon steel investment castings.

What is Investment Casting?

Investment, in this case, means being “clothed” or “surrounded.” During the process, a plastic shell or a ceramic plaster forms around the wax pattern where the metal is poured into. The investment casting process involves the production of precision-engineered parts. These parts enable you to minimize subsequent machining, material waste, as well as energy.

In fact, you might be surprised to find out that other than die casting, no other casting method can produce very intricate components. For this reason, countless design engineers find the investment casting process extremely useful.

Uses of Carbon Steel Investment Castings

Carbon steel is a popular material for the process of investment casting. Manufacturers choose several grades of carbon and low alloy steel. This is because, aside from being easily machinable, the material offers significant benefits that include practicality, availability, and wear resistance. Furthermore, carbon steel has applications in multiple industries such as oil and gas, automotive, mining, military, and commercial.

Examples of Carbon Steel Investment Castings

Some examples of carbon steel castings include firearm components, handles, cranks, brackets, valves, nozzles, gears, housings, bi-pods, and hinges.

What is Investment Casting?

Are You Looking to Find a Partner Who Can Help You with Your Next Project?

If you’re looking to find a partner who can provide you with high-quality investment casting parts, get in touch with our team at Feralloy, your leading comprehensive engineered product resource. We are a trusted global supplier of engineered products and services. Feralloy offers total supply chain management to a diverse metalworking customer base.

Investment Castings | Vacuum Casting Benefits

There are many benefits to vacuum casting in the investment casting process. Before we dive into that though, let’s talk a little about what vacuum casting for investment castings is.

What Is Vacuum Casting?

Vacuum casting is commonly used in generating prototypes and industrial parts. It is a flexible and reliable process that requires either a high-quality master model, such as the finished part, or a model created using stereolithography.

What Are the Benefits of Vacuum Casting?

Depending on what is required, using vacuum casting to create parts and prototypes can have many benefits.

From an aesthetic standpoint, vacuum casting creates an extremely high level of reproduction accuracy as well as finishing options. The vacuum casting process allows for specific coloring pigments to be added so that the final product will match the color of the company’s branding. Certain powders can also be mixed to give a variety of different finishes including gold, bronze, and marble.

From a functional standpoint, resins can be chosen to make the product shockproof, fire retardant, or electrical resistant. Turnaround time is also very fast with vacuum casting, making it an ideal process for anyone looking for a quick turnaround time on their product or prototype. Vacuum casting is also ideal for creating parts with unusual shapes.

What Should Vacuum Casting Be Used For?

Ideal applications for vacuum casting include the production of plastic prototype parts, prosthetic and medical devices, automotive and aerospace parts, decorative objects, such as wall plaques or short run custom ornaments, part integration and function testing, and product marketing.

Does Your Next Project Require Investment Castings?

The integrity of your next industrial project relies on the durability of your metal components. At Ferralloy, we dedicate our time and expertise to creating the highest-quality metalwork. So, if you are interested in our investment casting and vacuum casting capabilities or other services, contact us today to learn more!

Should I use investment castings

Investment Castings | 5 Interesting Investment Casting Facts

You probably know that investment castings are one of the best types of metal parts out there. But there is probably a lot about these cast components that you don’t know. Keep reading for some investment casting facts that are both helpful and fascinating!

5 Facts About Investment Castings

Investment Casting Fact #1: Investment casting isn’t a new metalworking process. In fact, this metalworking technique is more than 5000 years old and was allegedly used by the ancient Egyptians, the Han Dynasty in China, the Aztecs in Mexico, and the Benin civilization in Africa.

Investment Casting Fact #2: A countless amount of different types of metals can be used to create this reliable metal part. Some of these materials include carbon, stainless steel, alloy steels, haynes, incoloy, inconel, rene, aluminum, stainless steel, cobalt alloys, super alloys, carbon steels, titanium, nickel, zirconium, and more.

Investment Casting Fact #3: Investment castings possess a wide-range of benefits such as freedom of design, tight tolerances, flexible size ranges, remarkable surface finishes, affordable tooling, and great reliability, just to name a few. 

Investment Casting Fact #4: Some existing parts can be converted into investment cast parts This is done both to reduce costs and to create consistently high quality, repeatable parts.

Investment Casting Fact #5: The entire investment casting process is not over until a final inspection is carried out to ensure that the part is identical to the initial design and that there is no weaknesses or damage.

Now that you know some interesting investment casting facts, it’s time to order these parts for your next project. If you want the highest quality metal castings, we can provide them for you. Here at Ferralloy, Inc., we are not only experts in the investment casting process, but in all casting processes, including sand, lost wax, and centrifugal castings. We will provide you with the best process option to ensure you that your costs are minimized and quality never compromised. Contact us for a quote today!

what are some good facts about investment castings