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Advantages of Using Machined Forgings in Agriculture

Nowadays, agriculture requires massive equipment to optimize a farmer’s workload. With advanced technologies, machined forgings have created a way to speed up the process of the agricultural sector. Check out the advantages forged products can offer.

What are machined forgings?

How Can Machined Forgings Boost the Agricultural Zone

What is Forging?

Before anything else, it’s imperative you know the basics of this intricate field. Forging is a metalwork procedure that yields numerous parts or components with a strength much higher than any other metalwork procedure. Once the metal is shaped, the internal grain structure deforms to align in the forged piece’s new shape. This results in superb reliability and exceptional strength at high points of temperature and stress.

What are the Advantages?

Since machined forging parts and components are robust and reliable, industries often use these products in applications where there should be no room for error. These industries often deal with chemicals, mining, automotive, aerospace, and of course, agriculture.

Forging can polish and enhance the grain structure of the products so that your crops and other vegetation will not be compromised. As several experts would say, forging is superior to machining bar stock and casting. The reason is that the metal’s natural grain flow is designed to imitate the shape of the product.

Economic, machinability, toughness, and strength-wise, machined forgings in heavy construction, off-highway equipment, and agricultural machines make it easier for industries to fulfill their tasks and quotas.

What are machined forgings?

Machined Forgings in Agricultural Implements

Aside from using machined forgings in transmission and engine parts, it is also used for producing quality links, bearing holders, axle beams, yokes, rollers, wheel hubs, ball joints, spindles, shafts, levers, sprockets, and gears. Several farm owners employ key forgings from those parts earlier mentioned, including cultivator shanks, spike harrow teeth, and tie-rod ends.

Notwithstanding the advantages machined forgings can offer in the agricultural sector, they also contribute to other industries. Contact Ferralloy Inc. to know whether your company can benefit from these products.

Machined Stainless Steel Forgings

Ferralloy, Inc. is supplying a manufacturer of valves to the oil and gas industry with machined stainless steel valve bodies produced  from forgings in 304 grade material.  The company can supply open and closed die forgings in carbon, alloy, and stainless steel materials in the ‘as forged’ or fully machined condition.  Ferralloy, Inc. also produces Seamless Rolled Rings from the same materials as well as exotic alloys and aluminum.

machined stainless steel forgings

What Is the Difference Between Castings and Forgings?

There are several different methods and techniques that can be used in manufacturing a variety of different metal components. Based on the purpose and ultimate use of the metal part, different procedures are used to create the highest quality piece possible. While determining the best process, some arrive at the question of whether they need castings or forgings. Which would be more effective for their metal component and most cost effective? Keep reading to find out the differences and find out which process would be more beneficial to your business!

What Are Castings?

Valve Sand Castings

The casting process is where the metal is heated until molten and then poured into a die to form a specific shape. This process is beneficial when the shape of the component is intricate or when the component needs to be a very large size. Another advantage of castings is that machining costs can sometimes be cut down because the component can be made to certain specifications.

What Are Forgings?

Forging is a technique where metal is heated up and then hammered and manipulated into the final desired shape. Forgings are generally stronger than castings, but there are some limitations to manufacturing capabilities of forging. Components can not be very intricate or complex when forging. Usually if a component needs to be forged and also needs to meet certain size requirements, the component needs to be machined after it has been produced.

Are Castings or Forgings Better?

Which metal component production method is better? This will completely depend on what the component will ultimately be used for. Both castings and forgings have their advantages, so depending on what the component will be used in will determine which production method will serve you better. If you have questions about what type of metal component you should be purchasing for your company give Ferralloy, Inc. a call today! We are metalworking industry leaders and have the technical authority to deliver the highest quality castings and forgings! Whatever your metal need is, we can meet it and exceed your expectations!

Machined Forgings | What is Machining?

When working with foundries to order the manufactured metal components you need, there may be several options offered to you for your specific piece. To deliver a completely finished and high quality product, Ferralloy offers machined forgings to the customers who require this value added service. Our efficient and established processes can produce premium machined forgings. Find out more about machining below!

What is Machining?  

Machining is a manufacturing process in which a metal component is cleaned up to the specific measurements that companies require them to be. After the forging process the product that is produced is a rough shaped component. For some applications it is important for the forging to be exact measurements and exact shapes and this is where the machining process comes into play. With several different tools and techniques, the component is perfected through the machining process. There are several different tools available to use during this process, including boring, cutting, drilling, grinding milling and turning tools. There are also different types of cutting techniques like laser, plasma and oxy-fuel cutting.

What are Machined Forgings Applications?

There are several industries where machined forgings are required, including, in particular the aerospace industry. In order to manufacture vehicles in which will be utilizing the laws of physics to fly in the air, there is a specific science behind it. The pieces used in such aircrafts need to be manufactured to precise measurements in order for the product to function correctly. Machined forgings are just one of the components used in the aerospace industry.

Closed Die Formed Machined Forgings

At Ferralloy we supply high quality products and services to a large range and varied metalworking customer base. We are experts in the foundry industry and can manufacture machined forgings to your exact specifications. Contact our metalworking supply company today for more information about our product selection and manufacturing capabilities! We can help supply your company with the metal components you need!