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Alloy Castings | What Are the Benefits Aluminum Castings?

There are numerous different types of castings methods. There are investment castings, sand castings, centrifugal castings, and heat resistant castings. In addition to a wide-variety of processes, there are also numerous casting materials. While castings can be created using just one metal, alloy castings are often seen as the most advantageous with each specific alloy casting possessing its own set of benefits. One alloy casting that is particularly popular throughout many industries are aluminum alloy castings. Keep reading to learn about all of the advantages of using this metal component!

5 Advantages of Aluminum Alloy Castings

Aluminum alloy castings hold numerous benefits thanks to its chemical and physical properties. We outlined the 5 most important advantages of this type of casting below.

  1. Aluminum castings are extremely versatile and are able to possess a wide-range of characteristics.
  2. They can produce near-net-shape parts with a controlled surface finish, dimensional accuracy, and complex geometries.
  3. They create lightweight parts that are still extremely strong and hard.
  4. Aluminum alloy castings can withstand the highest operating temperatures when compared to any other cast alloy.
  5. These castings possess outstanding corrosion resistance, thermal and electrical conductivity, EMI and RFI shielding properties, and are fully recyclable.

Due to their wide-range of benefits, many industries rely on aluminum alloy castings. Specifically, the automotive industry has been the largest market for aluminum castings ever since the early 1900s. However, they can be found in any industry that requires strong, light, and detailed parts.

If you’re interested in utilizing all of the advantages of aluminum alloy castings for your next project, contact us. Ferralloy, Inc. is a leading supplier of quality castings to major companies throughout the world. We can provide you with as-cast or fully machined parts in many different ferrous and non-ferrous alloys. Visit our foundry online today to learn more!

Forgings | Which Industries Use Forgings?

Thanks to possessing a wide-range of benefits, forged parts are one of the most popular metal components in the world. As a result, countless industries rely on these parts. Which industries use forgings? Keep reading to learn about the 5 most common industries that use forged parts!

5 Common Industries That Use Forgings

1) Automotive Industry

The automotive industry has greatly benefited from the forging process, specifically either hot or cold forging, thanks to their high-demand for complex shapes. Some specific forging parts used by the automotive industry include: engine parts, steering parts, automatic and manual transmission systems, etc.

2) Power Generation and Transmission Industry

The power generation and transmission industry highly relies on this type of metal component. In fact, about 43% of all parts used in this industry are manufactured through forging. Turbine components, shafts, discs, seamless pipes and fittings, are just a few of the many examples of forgings in this industry.

3) Medical Industry

A vast number of medical equipment parts are forged. Examples of forgings in the medical industry include: extremities parts, implants, trauma parts, and medical machine parts.

4) Aerospace Industry

A number of forged parts are also used in the aerospace industry. Examples for this industry includes: inner-outer rings, engine discs, exhaust, compressor parts, spinner, as well as other engine, transmission, and structural parts.

5) General Production and Manufacturing Industry

Another industry that benefits from forged parts is the general production and manufacturing industry. This is mainly due to their structural integrity. Some examples include: washers, gaskets, welding products, bars, etc.

These are just a few of the many industries that benefit from using forgings. If your interested in utilizing forgings for your next project, we can help. Ferralloy, Inc. is a leading global provider of forgings to major companies across all industry verticals. We have the resources to provide you with forgings machined complete to your engineered specifications. Contact our metalworking company online today to learn more!

Machined Castings | What Is Machining?

The casting process is an essential part of metalworking. This process holds the ability to create a variety of complex parts in a wide selection of metals for countless industries. Sometimes, castings can be utilized in the exact form that they leave the mold. They often, however, need to be machined in order for the part to be further perfected. Keep reading to learn more about machining and to find out if you should use machined castings for your next project!

What is Machining?

Machining is a broad term used to describe the processes used to cut away materials in order to alter the appearance and shape of a casting or another metal product. Some specific machining processes include:

  • Cutting, generally using single-point or multipoint cutting tools with a clearly defined geometry
  • Abrasive processes, including grinding
  • Nontraditional machining processes that use electrical, chemical, and other sources of energy

No matter the specific process used, machining generally consists of the work piece, the tool, and the machine.

Why is Machining Used?

 Machining is used because it helps create very fine and detailed objects that would have been impossible to manufacture through casting techniques alone. Furthermore, machining has the ability to seal surfaces and threaded holes.

How Do I Get Machined Castings?

Machined castings can present some challenges. As a result, it’s important to get your parts from a company that understands both the casting and machining process. If you need machined castings for your next project, we are here to help! Established in 1978, Ferralloy Inc. can provide you with quality as-cast or fully machined parts at a competitive price and delivered on time. We are a driven organization that is committed to process improvement and customer satisfaction. Contact our metalworking experts for more information or a quote for your machined castings today!