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Applications of Cobalt Alloys

We all know the beautiful blue that radiates from raw cobalt, but have you ever heard of cobalt alloys? This alloy is a cobalt-chromium “superalloy” specifically designed for high wear resistance and superior performance in hostile environments. Therefore, cobalt alloys are resistant to cavitation, erosion, corrosion, galling, and abrasion. Read on to learn more about this metal alloy.

Cobalt Alloy and Its Applications

What are the uses for cobalt alloys?

What are Cobalt Alloys?

Cobalt alloys are used to cope with extreme wear and tear. By introducing a variety of other components, it can be specifically molded for a particular use. The different varieties of this alloy can take in an array of different elements such as

  • Nickel
  • Iron
  • Carbon
  • Magnesium
  • Sulfur
  • Silicon
  • Titanium

Then, the material is commonly used in environments with temperatures ranging from 600° to 1112°F.

Applications of Cobalt Alloys

Cobalt can be found in numerous products, such as lathes, medical tools, cast structure of dental prosthesis, and other bone replacements. Cobalt is likewise used in machine gun barrels, M2HB machine guns, poppet valves, valve seats, and the exhaust valves of an internal combustion engine.

Finally, to add to its numerous uses, there are also manufacturers that use this metal alloy in saw teeth, hard facing, and acid-resistant machine parts.

In the medical field, cobalt is oftentimes used since the radioactive isotope found in cobalt can treat malignant tumors and skin diseases. Hence, aside from cobalt alloys, cobalt in general is really helpful in the field of medicine. Additionally, cobalt is also used in adhesives and catalysts.

Outside of the medical field, it can be used as an adhesive in the production of rubber tires and catalysts in petrochemical production.

Cobalt is also used in rechargeable battery materials such as nickel-metal hydride batteries and lithium-ion batteries. However, it is widely used for lithium-ion batteries because of its positive electrode component. The presence of cobalt in lithium batteries to be more environmentally protective, has high dense energy, and wide voltage range.

What are the applications for cobalt metal alloys?

Buy Quality Products with Cobalt Alloys Component

At Ferralloy Inc., we make sure that the products you purchased are manufactured by industries that prioritize quality.

Improvements in Equipment of Seamless Rolled Rings

The process of creating seamless rolled rings is one of the most fascinating and complicated parts in the realm of metal forging! Before advancements in technologies, ring-rolling systems were controlled manually by an operator who had to competently negotiate the proper working method.

However, as time flies, the advent of computerized control and modern hydraulics empowered industries to create more automated and precise metal products. To know that your metal products are designed and created with precision, we have outlined the basis of your standards.

where is the best rolled ring forging?

Factors You Need to Look into the Manufacturing of Seamless Rolled Rings

Essential Improvements

In every metal work, it’s important that manufacturers increase the speed and facility of their production, as well as the rate of productivity. Aside from the increase in these areas, it’s also essential to reduce the machining expenses  and requirements. As for the maintenance cost, it should be reduced without compromising the quality of the metal works.

To produce exceptional seamless rolled rings, the improvement must be made from time to time. For instance, the cavities of shaped tools must substantially be updated and improved according to the design. Likewise, the speed of every rolling cycle and accuracy of the machinery should be enhanced.

Preparation

To guarantee that the virtual ring-rolling plant performs and responds accordingly, a good preparation in the credibility and value of the statistically simulated results must be boosted. Additionally, increasing the energy efficiency and allowing the machine to be able to program most of the procedures provides for a more accurate result. 

where is the best seamless rolled ring forging

Quality Materials Used in Seamless Rolled Rings

Seamless rolled rings can be made from any forgeable material. These materials include alloy steels, stainless steel, carbon, Haynes, Inconel, super alloys, aluminum, and more. The ability to create seamless rolled rings out of a wide range of materials is one of the many reasons why it is such an appealing metal part.

Using seamless rolled rings can be very advantageous. At At Ferralloy Inc., our team guarantees that your needs, standards, and expectations are met.

Seamless Rings: Are Seamless Rings Right for You?

The process of forging seamless rings plays a significant role in the manufacturing of other important components. Forging is a technique of manufacturing strong, typically metal, components for use in machinery. The foraged items can be made for when apparatuses are required for the expansion of wind turbines or high-quality gears for mechanics. Seamless ring forging is used to manufacture durable, high-quality products.

The What And How of Seamless Rings

Materials Used

A distinguishable aspect of seamless rings is dependent on the material used. With every tool and metal component in the manufacturing industry, it’s vital they are created to be almost indestructible. This includes literal hardness, strength, and the ability to resist wear and tear as they age.

Among the three elements, the most important is the ability to withstand wear and tear. Because most of these products will be used in engines and machines, they will get beat up pretty well. These tools and components must also sustain heat as these are exposed to high temperatures.

Types of Steel

How are seamless metal rings made?

The types of steel used for seamless rings are:

  • Stainless steel
  • Alloy steel
  • Carbon steel

Stainless steels contain a higher amount of chromium than other types of steel. As a result, seamless rolled ring forgings made of this type of steel are corrosion resistant and therefore, should not rust.

Alloy steels have great strength, hardness, wear resistance, and enhanced toughness. However, additional heat treatment may be required in order to achieve these attractive properties.

Lastly, carbon steels possess properties that are similar to iron. Within carbon steels, there are additional classifications: low carbon steel, medium carbon steel, and high carbon steel. The lower the carbon content, the cheaper and easier it is to shape. 

Process

How are seamless rings made?

The seamless ring process begins by taking a circle-shaped metal that has already been pierced to look like a doughnut, thus the ring name. The shape is then heated beyond the required temperature for recrystallization. Finally, it is shaped into the desired shape.

Get Quality Seamless Rings

Ferralloy Inc. is a global supplier of engineered products and services, including ring rolling. We provide the metalworking industry with castings, fabrications, forgings, machining, and related products and services. Contact us today to get exceptional seamless rings!

What are the Advancements in Open Die Forging?

A lot of industries know by now that open die forging can measurably decrease the costs of materials, as it needs less starting stock to create several part shapes. Hence, less machining is required to achieve a specific metal component with the added assistance of lesser lead time.

Likewise, it has the ability to reduce wear and tear on the apparatus, tool, or equipment. Fundamentally, most open die forgings are specifically made one at a time, giving every purchaser the option to buy one or hundreds of materials as needed.

where is the best open die forging?

What are the Developments in Open Die Forging?

Improved Structural Integrity

An open die forging often provides weld-free parts formed and manufactured with cleaner and forging-quality materials. One of the developments in this type of forging is that it can now eliminate rejections to achieve a fully improved structural integrity.

Using a slightly different forging process, the same material can be produced from several varieties and sizes of starting billets or ingots. Through this process, a vast range of inventoried grades are created. It only shows that because of this flexibility, any parts or geometry can be produced economically, reasonably, and quickly.

Near Net Shape or Size

Although open die forging is commonly known to produce near net shape or size, advancements in this aspect allow it to create even precise and durable parts. Because every part of the forging process employs forge tooling is numerous ways to decrease the machining process time and input material, a good quality component is produced.

Experts know that tooling is the foundation for a perfect impression forging. However, this application is ideal only when the process involves a high quantity of repeatable products. With open die forging, the tolerances achieved because of advancements in technologies provide less machining requirements to acquire finished sizes and shapes.

Ultimate Solution in Custom Designs

Open die forging is also famous for being the ultimate preference in custom designs. Because it is flexible enough to the point that it is easy to achieve near net shapes and sizes, it becomes even easier to produce custom-designed metal components.

where is the best place to get open die forging?

Where to Get Open Die Forgings?

Are you planning to purchase quality open die forgings? If so, contact Ferralloy Inc. today! Our team is highly trained to help you find your needs.

Open Die Forging | Closed Die Forging vs. Open Die Forging

The forging industry has come a long way from using inefficient processes and antiquated applications. Today, we see forging engineering in various industries including machinery, construction, automotive, agricultural, oilfield equipment, and so much more. Although there are numerous options for metal deformation using the forging concept, the most widely-applied processes are closed and Open Die Forging.

 

The Difference Between Closed and Open Die Forging

 

  • Closed die forging is also called impression die forging. It’s a process that involves the compression of a piece of metal under high pressure in order to fill an enclosed die impression for the required shapes. Sometimes, a second forging operation is needed to achieve the shapes’ proper dimensions. Among the factors that determine the cost of a closed die forged part are the type of material, the need for heat treatment, and the tightness of tolerances.

 

In terms of application, closed die forging is commonly used for small critical parts such as forged fittings, forged automotive parts, forged lifting and rigging hardware, etc. because of its high precision. Its benefits include better surface finish, it requires little or no machining, no material limitation, cost-effective for large production runs, and the dimensions of net shapes and tighter tolerances are highly achievable.

 

  • Open die forging is also known as free forging or smith forging. It refers to the process of deforming a workpiece by placing it in between dies that are usually flat and don’t completely enclose the material. Through a series of continuous movements, the dies hammer the metal until the required shape is formed. This process is used for simple products in small quantities such as cylinders, rings, discs, and shafts.

 

This forging technique is found to be more appropriate for large parts in a number of tons. Examples of these parts include forged rollers, forged long shafts, and forged cylinders. The benefits of Open Die Forging include cost savings, minimal material waste, reduced chances of voids, reduced lead time, little or no tooling cost, finer grain size, continuous grain flow, longer part life, increased part strength, improved microstructure, and better fatigue resistance.

Open Die Forging

Ferroalloy is a reliable comprehensive engineering resource that offers total supply chain management to a diverse customer base on a global scale. If you want to gain a deeper insight between closed and Open Die Forging, contact us today.

Forged Rolled Rings | How Are They Made & Where Are They Used

One of the most valuable components you can use in a project is forged rolled rings. These parts are easy to make, low cost, and can be applied to a countless number of industries. Check out all you need to know about the process, and it’s benefits before deciding if it is right for you.

The Forging Process

These rings are forged in a way similar to other heat-resistant components. First, the stock is placed on the die and upset. The molten metal is pierced, shaped, and once it reaches the proper specifications it is cooled. This yields a product that is extremely versatile and one that can be used in a wide range of industries.

What Are the Benefits?

When it comes to rolled ring forgings, there two big benefits. It can be made from a wide range of materials and is extremely versatile. Rolled ring forging can use materials such as:

  • Carbon
  • Stainless steel
  • Alloy steels
  • Inconel
  • Super Alloys
  • Aluminum
  • Nickel Aluminide
  • And much more

The forging process not only allows for a lot of different materials but also creates a product that can withstand a lot. These products can properly function in high-heat environments, dangerous cold, and withstand extreme changes in temperature too. You don’t have to worry about constantly re-buying the same components because these last long.

Real-World Applications

Because these components are made from a wide range of materials and have a long list of benefits, they have a ton of real-world applications. You can see ring rolled components in industries like aircraft and aerospace because of the extreme temperatures it can withstand. The oil and gas business use it for the same reason but with the added benefits of being durable. Road construction, coal mining, and steel production all are big users of these parts too.

Where are the best forged rolled rings?

Looking for Information About Forged Rolled Rings?

Have you been looking for more information about forged rolled rings? If so, contact us today. Ferralloy is here to help you find exactly what you need. With over 40 years of experience providing for a global customer base, we are ready to help you find the industrial components for your next project.

Open Die Forging | How Open Die and Closed Die Forging Differs

Forging is used in a variety of industries for things like construction machines, agricultural machinery, automotive, and oilfield equipment. When it comes to forgings, there are two main types. Those are open die and closed die forging. Let’s take a look at how open die forging and closed die forging differ.

Definition

Open die forging is also referred to as free forging. During the open die process, metal billets are compressed under external compressive force and deformed to the desired dimensions or shapes without forging dies. Closed die forging is also known as impression die forging. During the closed die process, the material is heated by a medium frequency induction heating furnace to high temperatures. It is then forged between upper and lower dies to get the expected shapes.

Process

For closed die forging, the molding dies are first precision machined. The metal bars are then placed on between upper and lower dies and forged to any shapes needed. As a result, closed die forging is a net shape or near net shape process. With open die forgings, enormous compressive forces are imposed by the continuous strike of a forging hammer to deform the metal billets. Unlike closed die forging, the open die process is significantly more simple.

Are You Looking for Open Die Forging?

At Ferralloy, we have the forgings you need for your next project. Whether it’s open die or closed die, we have the parts you need. Contact us today to learn more or to place an order.

 

What is open die forging?

Inconel | What You Need to Know About Inconel

In today’s manufacturing industry, the use of metal alloys is as prevalent as ever. The whole metals of old have been replaced with metal “blends”. An example of this is Inconel. Let’s take a look at what you need to know about this type of alloy and where you can find it for your next project.

What is It?

Inconel is a name for certain groups of nickel alloys, many of which also include chromium. It is one of the most popular types of alloys in modern manufacturing. This is due to its resistance to rust and corrosion, as well as its hardness and durability.

What Are Its Uses?

Inconel is commonly used in parts destined for high-pressure environments. Examples of this include turbine blades, exhaust pipes, and heat shields. It is also used in various types of automotive and aircraft parts that have to stand up to high pressure and/or high temperatures. The heat resistance is what makes it so popular. Where aluminum or even steel might wither and not handle heat well, Inconel reacts very well to high temperatures.

Is It Easy to Work with?

One of the few drawbacks to the durability is that it can be difficult to work with when it comes to production equipment. Since it handles high temperatures so well, things like machining and welding can be a challenge. As a result, a water-jet cutter, or specific kinds of ceramic cutter is needed when dealing with it.

Are You Looking for Inconel?

If you are in the market for Inconel, or any other type of metal part, we have you covered at Ferralloy. Contact us today to learn more.

 

Where can I find inconel?

Rolled Ring Forgings | What Are the Advantages of Rolled Ring Forgings?

Rolled ring forging is a process where metal is formed into a ring shape. Rolled ring forging is used in a number of sectors, from the nuclear industry to machine shops to pharmaceutical companies. It is popular because of its many advantages. Let’s take a look at some of the advantages of using rolled ring forgings.

Reliability

Since the rings are forged at very high temperatures, the finished product has more strength and resistance compared to other components. This is very beneficial for rings that are being used in high-temperature situations.

Many Different Materials

Any material that is forgeable can be used to make rolled rings. That includes alloy, stainless steel, carbon, and aerospace metals. The ability to use several different materials makes them not only more cost-effective, but also allows them to be used in many different industries including power generation, chemical, and refinery industries.

Cost Effectiveness

As we touched on above, rolled rings are very cost effective. There’s less machining involved because the rings closely match the contour of the finished shape. As a result, the rings are manufactured at a lower cost than other similar products.

Are You Looking for Rolled Ring Forgings?

Rolled ring forgings are incredibly popular due to the fact that they can handle high temperatures are significantly cheaper than other options. If you are looking for rolled ring forgings for your next project, look no further than Ferralloy. We have the rolled rings that you need. Contact us today to learn more or to place an order.

 

what are rolled ring forgings?

Furnace Rolls – Different Types of Furnace Rollers

Furnace rolls are specialty rolls that are found in furnaces and used to allow furnaces to operate efficiently. When it comes to these, and furnace rollers, there are several different types, each with different specific functions. Let’s take a look at the different types of furnace rolls and furnace rollers.

Vertical Annealing Furnace Roller

A vertical annealing furnace roller is used to connect the galvanizing line of the vertical annealing furnace and the nitrogen-hydrogen. This type of roller is then ideal for furnace temperatures between 750 degrees and 950 degrees Celsius.

Heavy Plate Heat Treatment Furnace Roller

A heavy plate heat treatment furnace roller is used for normalizing hardening furnaces. This type of roller is wide and heavy and, as a result, the heat treatment process is carried out uniformly and rapidly. It is ideal for temperatures ranging from 550 ℃ to 950 ℃.

Horizontal Annealing Furnace Roller

A horizontal annealing furnace roller is similar to its vertical counterpart. As a result, it is used for continuous annealing. Just like the vertical one, it’s ideal for furnace temperatures between 750 degrees and 950 degrees Celsius.

Where Can I Get Furnace Rolls?

When you are in need of metal components, like furnace rolls, Ferralloy takes the time to learn and understand what your needs are in order to provide you with the highest quality product that you need. Only the highest quality metal components leave our factories, and to your specifications. After all, there’s a reason why we celebrated our 40th anniversary this year. Contact us today to learn more or to place an order.

 

What are furnace rolls?