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Inconel | What You Need to Know About Inconel

In today’s manufacturing industry, the use of metal alloys is as prevalent as ever. The whole metals of old have been replaced with metal “blends”. An example of this is Inconel. Let’s take a look at what you need to know about this type of alloy and where you can find it for your next project.

What is It?

Inconel is a name for certain groups of nickel alloys, many of which also include chromium. It is one of the most popular types of alloys in modern manufacturing. This is due to its resistance to rust and corrosion, as well as its hardness and durability.

What Are Its Uses?

Inconel is commonly used in parts destined for high-pressure environments. Examples of this include turbine blades, exhaust pipes, and heat shields. It is also used in various types of automotive and aircraft parts that have to stand up to high pressure and/or high temperatures. The heat resistance is what makes it so popular. Where aluminum or even steel might wither and not handle heat well, Inconel reacts very well to high temperatures.

Is It Easy to Work with?

One of the few drawbacks to the durability is that it can be difficult to work with when it comes to production equipment. Since it handles high temperatures so well, things like machining and welding can be a challenge. As a result, a water-jet cutter, or specific kinds of ceramic cutter is needed when dealing with it.

Are You Looking for Inconel?

If you are in the market for Inconel, or any other type of metal part, we have you covered at Ferralloy. Contact us today to learn more.

 

Where can I find inconel?

Furnace Rolls – Different Types of Furnace Rollers

Furnace rolls are specialty rolls that are found in furnaces and used to allow furnaces to operate efficiently. When it comes to these, and furnace rollers, there are several different types, each with different specific functions. Let’s take a look at the different types of furnace rolls and furnace rollers.

Vertical Annealing Furnace Roller

A vertical annealing furnace roller is used to connect the galvanizing line of the vertical annealing furnace and the nitrogen-hydrogen. This type of roller is then ideal for furnace temperatures between 750 degrees and 950 degrees Celsius.

Heavy Plate Heat Treatment Furnace Roller

A heavy plate heat treatment furnace roller is used for normalizing hardening furnaces. This type of roller is wide and heavy and, as a result, the heat treatment process is carried out uniformly and rapidly. It is ideal for temperatures ranging from 550 ℃ to 950 ℃.

Horizontal Annealing Furnace Roller

A horizontal annealing furnace roller is similar to its vertical counterpart. As a result, it is used for continuous annealing. Just like the vertical one, it’s ideal for furnace temperatures between 750 degrees and 950 degrees Celsius.

Where Can I Get Furnace Rolls?

When you are in need of metal components, like furnace rolls, Ferralloy takes the time to learn and understand what your needs are in order to provide you with the highest quality product that you need. Only the highest quality metal components leave our factories, and to your specifications. After all, there’s a reason why we celebrated our 40th anniversary this year. Contact us today to learn more or to place an order.

 

What are furnace rolls?

Open Die Forging | Difference Between Open and Closed Die Forging

Forgings are popular in a variety of industries. Construction machines, agricultural machinery, automotive, and oilfield equipment all use forgings in some capacity. When it comes to forgings, there are two main types: open die and closed die. Let’s take a look at the difference between open die forging and closed die forging.

Open Die Forgings

The open die forging process involves deforming a piece of metal between multiple dies that do not completely enclose the material. The metal is altered as the dies “hammer” or “stamp” the material through a series of movements until the desired shape is achieved. Products formed through this type of forging often need secondary machining and refining to achieve the tolerances required for the finished specifications. Benefits include:

  • Being able to produce a small quantity
  • Being able to create custom shapes
  • Good fatigue resistance and strength of products

Closed Die Forgings

Also known as impression die forgings, closed die forging compresses a piece of metal under high pressure to fill an enclosed die impression. In some cases, a second forging operation is then required to reach final shapes and dimensions. Benefits of this type of forging include:

  • Being ideal for producing large quantities
  • Precision when creating shapes
  • High-quality surface finish

Are You Looking for Closed Die Forging?

At Ferralloy, we are an industry leader when it comes to forgings. No matter what the project, we have the forging for you. Contact us today to learn more about our open die forgings or to place an order.

 

Where can I get open die forging?

Titanium Fasteners | Why Are They Used?

Titanium fasteners are essential, especially in both aviation and aerospace. Although steel is the primary fastener material used, titanium is found in certain applications. Let’s take a look at some of those situations where titanium is used over steel, as well as some of the advantages of titanium fasteners.

Benefits of Titanium

When it comes to fasteners, titanium has a higher tensile strength. They are resistant to high temperatures, seawater, and galvanic corrosion. While titanium might not be ideal for every application due to its moderate ductility and low work hardening rate, it is ideal in many aeronautical and naval applications.

Where Is Titanium Found?

Titanium fasteners are used in applications where high strength to weight ratio, excellent resistance to stress corrosion cracking, high corrosion resistance, and good fatigue strength are desired. These include:

  • Military and commercial maritime applications
  • Submarine masts and exteriors
  • Landing gear and engine components
  • NASA launch vehicles and spacecraft
  • Commercial and military satellites

Are You Looking for Titanium Fasteners?

At Ferralloy, no matter what you are trying to do we have the materials you need. Whether it’s titanium fasteners, various castings, or even forgings we have what you need. How are we so good at getting you what you need? Well, we have been doing this for 40 years. Plus, we have an ISO 9001 certification, which allows us to provide a full range of value-added services to our customers. Contact us today to learn more or to place an order.

 

Who has titanium fasteners?

Titanium Tubing | What Are the Uses for Titanium Tubing?

Titanium pipe is being used in an increasing number of applications because there are so many cases in which stainless steel and other materials are simply insufficient. Tubing is one of the common titanium mill products, and it is used in a range of products because of its superior strength-to-weight ratio and corrosion resistance. Let’s take a deeper look at titanium tubing and what it is commonly used for.

What is the Right Grade to Use?

Most grades of titanium are approved for pressurized service, meaning there are many different options out there. While all grades are usable, grade 2 is the one that is employed in most situations. This grade is readily available, which also makes it a good choice for quick production runs as well as larger orders.

What are the Common Uses for Titanium Tubing?

Titanium tubing continues to grow in popularity in a variety of different industries. The most common include:

Chemical Processing – Titanium has the corrosion resistance necessary to last for a long time in some extreme situations.

Oil and Gas – High pressure, high temperature applications like those in oil and gas wells require piping that can withstand the constant use.

Aerospace – The tubing provides resistance to fatigue and crack growth, can handle high temperatures without creep, and the lightweight pipes are very valuable for their strength-to-density ratio.

Power Generation – Many power plants around the country have already installed grade-2 titanium to deal with any problems that might otherwise come from the condenser and the associated boiler tube failures.

Are You Interested in Titanium Tubing?

If you are looking for titanium tubing for your next project, look no further than Ferralloy. Contact us today to learn more.

 

Where can I get titanium tubing?

Investment Castings | The Basics of Investment Castings

Unlike other casting techniques, investment casting makes parts from molten metal. This process is also known as lost-wax casting, and has been done for thousands of years. Understanding the basics of investment castings is essential to know when and how to use this method. Let’s start with the basics of this method.

Investment Casting Process

In this method, parts are made from molten metal. These metals are typically stainless-steel alloys, carbon steel, brass, and aluminum. What makes this process unique is how the parts are formed. First, a wax version of the final product is made. This can be done with a 3D printer, a metal mold filled with hot wax, or a wax replica of the final product. If multiple parts need to be casted at once, the parts can be connected using wax runners and sprues to create a “tree”. Next, the molten metal is poured into the molds. Once the mold is solidified, the ceramic mold is broken or destroyed to remove the parts.

What Makes this Process Different

Compared to other methods, investment casting uses ceramic molds that are hard. This results in smooth surfaces. Additionally, investment casting gives engineers more freedom to create intricate features and complex shapes. This is because the process uses liquid slurry to form the molds.

Do You Need Investment Castings for Your Next Project?

There is no doubt that the process to make investment castings has many benefits. Contact Ferralloy if you need investment castings for your next project. Our experts can assist you every step of the way to meet standards and create the best results.

Where can I find the best investment castings?

Forgings | What Are the Different Types of Forgings?

When it comes to forging, there are four main methods: impression die, cold, open die, and seamless rolled. What are the differences between the four methods? How do you know which one you should use? Well, let’s take a look at what the different types of forgings are and what their differences are.

Impression Die Forging

Impression die forging pounds or presses metal between two dies that contain a precut profile of the desired part. Parts from a few ounces to 60,000 lbs. can be made using this process. Steel, aluminum, titanium and other alloys can all be forged via impression die forging. They are routinely produced on hydraulic presses, mechanical presses, and hammers.

Cold Forging

Cold forging encompasses many processes, such as bending, cold drawing, cold heading, coining, extrusions and more, to yield a diverse range of part shapes. These include various shaft-like components, cup-shaped geometry‘s, hollow parts with stems and shafts, all kinds of upset and bent configurations, as well as combinations. The temperature of metals being cold forged may range from room temperature to several hundred degrees.

Open Die Forging

Open die forging is performed between flat dies with no precut profiles is the dies. Larger parts over 200,000 lbs. and 80 feet in length can be hammered or pressed into shape this way. Open-die forging comprises many process variations, permitting an extremely broad range of shapes and sizes to be produced.

Seamless Rolled Ring Forging

Seamless rolled ring forging is typically performed by punching a hole in a thick, round piece of metal, and then rolling and squeezing the donut into a thin ring. Ring diameters can be anywhere from a few inches to 30 feet.

Are You in Need of Forgings?

At Ferralloy, we offer all types of forgings no matter what the project is. Contact us today to learn more.

 

What are the different types of forgings?

Open Die Forging | Who Has the Best Open Die Forgings?

Forging is the process of shaping metal through the application of force. There are several different types of forging methods, including open die forging. Let’s take a look at what open die forging is, some of its advantages, and who has the best forgings.

What Is It?

Open die forging is known as smith forging. In this process, a hammer strikes and deforms the workpiece, which is placed on a stationary anvil. It gets its name from the fact that the dies do not enclose the workpiece, allowing it to flow except where contacted by the dies. The dies are usually flat in shape, but some have a specially shaped surface for specialized operations.

How Does It Work?

Open die forgings can be worked into shapes which include discs, hubs, blocks, shafts, sleeves, cylinders, flats, hexes, rounds, plate, and even some custom shapes. It’s an important technique for many types of manufacturing since it allows for forging of very large workpieces, in some cases, weighing many tons and having great length and width.

What are the Advantages?

Open die forgings have many advantages over other types of forging methods. These include:

  • Reduced chance of voids
  • Better fatigue resistance
  • Improved microstructure
  • Continuous grain flow
  • Finer grain size
  • Greater strength

Who Offers the Best Open Die Forging?

At Ferralloy we offer different types of forgings for different types of projects, all at competitive prices. Contact us today to learn how we can get you the forgings you need for your next project.

 

What is open die forging?

Heat Treating Baskets | What is Heat Treating?

Heat treatment is the process of heating and cooling metals to change their microstructure and to bring out the physical and mechanical characteristics that make metals more desirable. Let’s take a look at the heat treating process as well as some examples of heat treating, such as heat treating baskets.

What is Heat Treatment?

Heat treatment occurs when a metal is heated and then cooled in order to change its shape and structure. The temperature metals are heated to and the rate of cooling after heat treatment can significantly change metal’s properties. The most common reasons metals undergo heat treatment are to improve their strength, hardness, toughness, ductility and corrosion resistance.

Annealing

Annealing is a form of heat treatment that brings a metal closer to its equilibrium state. It softens metal, making it more workable and providing for greater ductility. With annealing, the metal is heated to a higher temperature than normal before being slow-cooled.

Quench Hardening

Quenching is a heat treatment method that quickly returns metal to room temperature after it is heated above its upper critical temperature. This method is less expensive than annealing and stops the cooling process from altering the metal’s microstructure.

Precipitation Hardening

Precipitation hardening is also known as age hardening. It is a heat treatment process that creates uniformity in a metal’s grain structure.

Are You Looking for Heat Treating Baskets?

At Ferralloy, we offer heat treating baskets for any project you might need. Contact us today to learn how we can help you with your next project.

 

Where can I find heat treating baskets?

Zirconium | Where Can I Get Zirconium for My Next Project?

Zirconium is a silver-gray transition metal, a type of element that is malleable and ductile and easily forms stable compounds. It is also highly resistant to corrosion. Let’s take a look at some facts about the metal as well as where you might use it and where you can get it for your next project.

Facts

Zircon, a gemstone, comes in blue, yellow, green, brown, orange, red and occasionally purple varieties. It has been used in jewelry for centuries. In 1789 Martin Heinrich Klaproth, a German chemist discovered zirconium in a sample of zircon from Sri Lanka. It was 25% silica, 0.5% iron oxide, and 70% a new oxide that he named zirconerde.

Where can it be found in?

Zirconium is highly resistant to corrosion and is commonly used in corrosive environments. It can be found in pipes, fittings and heat exchangers and is used in steel alloys, colored glazes, bricks, ceramics, abrasives, flashbulbs, lamp filaments, artificial gemstones and some deodorants. Other uses for zirconium include catalytic converters, furnace bricks, lab crucibles, surgical instruments, television glass, and removing residual gases from vacuum tubes. It is also an ideal material for use in nuclear power stations since it does not absorb neutrons. This is by far the most common use, with more than 90% of it being used in that way.

Where Can I Get Zirconium for My Next Project?

If you are looking for zirconium for your next project, look no further than Ferralloy. Contact us today or visit our online store for a quote or to learn more about our services.

 

Where Can I Get Zirconium for My Next Project?