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Seamless Forged Rings for Bearings

From drive transmission to gearboxes, producing seamless rings is crucial to provide a quality product. At Ferralloy Inc., we guarantee the manufacturers of these seamless rings tightly control the processes and chemistries of production to decrease residual stresses. Furthermore, this will enhance the mechanical properties of the bearings and other custom gears.

What are seamless rings?

Why Opt for Seamless Forged Rings Process?

Quality Standard and Inventory

For bearings or gears ranging up to 125-inch OD, seamless ring manufacturers are devoted to addressing every challenge that comes their way. Backed by the resources and support of exceptional forging manufacturers, we will work closely with you to provide optimal forging products according to your standards. The rings provided by our partners have been used in different applications such as helical gears, herringbone gears, spur gears, sprockets, couplings, clutches, ring gears, internal gear, and spiral or straight bevel gears.

When it comes to inventory, our manufacturing partners carry a comprehensive inventory of raw materials. Through this accessible inventory, delays associated with order processing are eliminated. And because of this, we can provide you with a quick reaction when it comes to market fluctuations.

Exceptional Processing

To guarantee conformance and quality products that perform precise testing according to every customer’s specific standard, we only partner with manufacturers that are ISO 9001:2015 certified. Moreso, these manufacturers’ exceptional processing can provide a complete range of secondary processes for every gearing industry client. The downstream processing includes non-destructive testing, destructive testing, shot blasting, saw cutting, machining, hardness testing, and heat treating. Segmenting, splitting, and parting processing are also made possible.

What are seamless rings?

Looking for Phenomenal Seamless Rings?

Having achieved ISO 9001 certification in both locations, we are a quality-driven organization committed to process improvement and providing engineering support, customer service, logistics, and inventory management services. At Ferralloy Inc., we have excellent product groups that can provide you with quality parts and components that have undergone quality control to comply with first-rate standards. To get quality parts, book an appointment today through this link!

Quality Materials Used in Seamless Rings

Seamless rings are produced through a process called ring rolling. It uses a machine called a rolling mill and is intricately forged to produce near net shapes. When it comes to the making of the seamless rolled ring, various materials are used. Let’s take a look at some of the different materials used to make seamless rolled rings.

What are seamless rings?

Materials Used and Product of Seamless Rolled Rings

The Materials

The difference and outcome in seamless rolled ring forging depend on the material used. The hardness, strength, and ability to resist wear are all critical factors. However, the most critical factor is to resist wear since most of the products are used in engines and machines. Additionally, seamless rolled ring products must be able to sustain high temperatures.

To create quality products, manufacturers use aluminum, stainless steel, or alloy steel. Since most of the products are used in heavy-duty work, the strength of the material must withstand great impact.

Aluminum is incredibly popular in the aerospace, defense, and transportation industries. In contrast, stainless steel is used in various industrial applications where moderate strength and enhanced corrosion resistance are required. Lastly, alloy steel is used to increase the strength of the metal.

The Products

Most of the products made from seamless rolled ring forgings are used in bushings, oilrigs, equipment for mining, and other farm or industrial machinery. Several factories also use specialized equipment so they can cope with the high levels of heat.

The most common industry that uses seamless rolled ring forgings in the aerospace industry. This process is used to give extra strength to certain components that combat pressure. It is commonly used in wheel bearings and other parts of the aircraft.

What are seamless rings?

Where to Get Quality Seamless Rings

It doesn’t matter what your desired material is. You can count on Ferralloy, Inc. to deliver top quality seamless rolled rings. Our team is highly trained to scout and determine only quality products to satisfy your needs. If you want to inquire more about our products, contact us through this link.

Improvements in Equipment of Seamless Rolled Rings

The process of creating seamless rolled rings is one of the most fascinating and complicated parts in the realm of metal forging! Before advancements in technologies, ring-rolling systems were controlled manually by an operator who had to competently negotiate the proper working method.

However, as time flies, the advent of computerized control and modern hydraulics empowered industries to create more automated and precise metal products. To know that your metal products are designed and created with precision, we have outlined the basis of your standards.

where is the best rolled ring forging?

Factors You Need to Look into the Manufacturing of Seamless Rolled Rings

Essential Improvements

In every metal work, it’s important that manufacturers increase the speed and facility of their production, as well as the rate of productivity. Aside from the increase in these areas, it’s also essential to reduce the machining expenses  and requirements. As for the maintenance cost, it should be reduced without compromising the quality of the metal works.

To produce exceptional seamless rolled rings, the improvement must be made from time to time. For instance, the cavities of shaped tools must substantially be updated and improved according to the design. Likewise, the speed of every rolling cycle and accuracy of the machinery should be enhanced.

Preparation

To guarantee that the virtual ring-rolling plant performs and responds accordingly, a good preparation in the credibility and value of the statistically simulated results must be boosted. Additionally, increasing the energy efficiency and allowing the machine to be able to program most of the procedures provides for a more accurate result. 

where is the best seamless rolled ring forging

Quality Materials Used in Seamless Rolled Rings

Seamless rolled rings can be made from any forgeable material. These materials include alloy steels, stainless steel, carbon, Haynes, Inconel, super alloys, aluminum, and more. The ability to create seamless rolled rings out of a wide range of materials is one of the many reasons why it is such an appealing metal part.

Using seamless rolled rings can be very advantageous. At At Ferralloy Inc., our team guarantees that your needs, standards, and expectations are met.

Seamless Rings: Are Seamless Rings Right for You?

The process of forging seamless rings plays a significant role in the manufacturing of other important components. Forging is a technique of manufacturing strong, typically metal, components for use in machinery. The foraged items can be made for when apparatuses are required for the expansion of wind turbines or high-quality gears for mechanics. Seamless ring forging is used to manufacture durable, high-quality products.

The What And How of Seamless Rings

Materials Used

A distinguishable aspect of seamless rings is dependent on the material used. With every tool and metal component in the manufacturing industry, it’s vital they are created to be almost indestructible. This includes literal hardness, strength, and the ability to resist wear and tear as they age.

Among the three elements, the most important is the ability to withstand wear and tear. Because most of these products will be used in engines and machines, they will get beat up pretty well. These tools and components must also sustain heat as these are exposed to high temperatures.

Types of Steel

How are seamless metal rings made?

The types of steel used for seamless rings are:

  • Stainless steel
  • Alloy steel
  • Carbon steel

Stainless steels contain a higher amount of chromium than other types of steel. As a result, seamless rolled ring forgings made of this type of steel are corrosion resistant and therefore, should not rust.

Alloy steels have great strength, hardness, wear resistance, and enhanced toughness. However, additional heat treatment may be required in order to achieve these attractive properties.

Lastly, carbon steels possess properties that are similar to iron. Within carbon steels, there are additional classifications: low carbon steel, medium carbon steel, and high carbon steel. The lower the carbon content, the cheaper and easier it is to shape. 

Process

How are seamless rings made?

The seamless ring process begins by taking a circle-shaped metal that has already been pierced to look like a doughnut, thus the ring name. The shape is then heated beyond the required temperature for recrystallization. Finally, it is shaped into the desired shape.

Get Quality Seamless Rings

Ferralloy Inc. is a global supplier of engineered products and services, including ring rolling. We provide the metalworking industry with castings, fabrications, forgings, machining, and related products and services. Contact us today to get exceptional seamless rings!

Seamless Rings | Frequently Asked Questions

Seamless rolled rings are one of the most widespread components in metalworking today. These cylindrical metal parts, which are relatively short in height and possess a hollow middle section, are so popular that it’s hard not to run into these components on a daily basis. A wide range of industries utilize rolled rings, from the nuclear industry to pharmaceutical companies and everything in between. However, despite being so prevalent, chances are that you still have a plethora of questions regarding this type of metal component. But don’t worry, we are here to help! Keep reading to finally get the answers to some of the most frequently asked questions about seamless rings.

How Are Seamless Rings Made?

Seamless rolled rings are produced through a process called rolled ring forging. Rolled ring forging consists of taking a circular metal preform and piercing it to form a doughnut shape. The ring is then heated and rotated to reduce its wall thickness and increase its diameter until the desired shape and size is achieved.

What Materials Are Used for Seamless Rings?

Seamless rolled rings can be made from any forgeable material. These materials include alloy steels, stainless steel, carbon, Haynes, Inconel, superalloys, aluminum, and more. The ability to create seamless rolled rings out of a wide range of materials is one of the many reasons why it is such an appealing metal part.

Where Can I Get the Best Seamless Rings?

If you are interested in using the best seamless rings for your next project, Ferralloy, Inc. can help. We are an international company serving the global marketplace by offering competitively priced, engineered metal products to companies throughout the world. Become one of our satisfied customers by getting high quality seamless rolled rings that fit your exact needs and specifications from us today. Contact Ferralloy, Inc. online to learn more!

what are seamless rings