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Steel Castings | Types of Cast Steel

Steel castings are solid metal objects produced by filling the void within a mold with liquid steel. While cast steel typically has lower mechanical properties than other metals with the same chemical composition, they are better because they can be made into complex shapes in few steps. Let’s take a look at a few of the different types of cast steel

Carbon Cast Steel

Like other types of steel, carbon cast steel is classified according to its carbon content. Low carbon cast steel is relatively soft and not readily heat-treatable, while medium carbon cast steel is somewhat harder and can be strengthened by heat treatment. As you can imagine, high carbon cast steel is used when maximum hardness and wear resistance are desired.

Alloyed Cast Steel

Alloyed cast steel is categorized as either low- or high-alloy. Low-alloy cast steel reacts similarly to that of normal carbon steel. However, low alloy carbon steel has higher hardenability. High-alloy cast steel is designed to produce a specific property, such as corrosion resistance, heat resistance, or wear resistance. Some common examples of high-alloy steel include stainless steel and Hadfield’s manganese steel.

Are You Interested in Steel Castings?

At Ferralloy, we are a leading supplier of quality castings to major companies throughout the world. We specialize in all principle casting methods, including steel. No matter what your next project is, we have the steel castings for you. Contact us today to learn more about the castings that we offer or to place an order for your next project.

 

what are steel castings?

Steel Castings | What is Near Net Shape Manufacturing?

When it comes to metalworking, there are several different methods a professional can use to create durable components. Sometimes a manufacturer is able to get a product so close to its final stage that finishing is not a requirement. This is the opposite of net shape manufacturing. Learn more about near net shaping and why it may be an option for the next time you need steel castings:

What is a Near Net Shape?

A near net shape is an industrial term that refers to a particular manufacturing technique. This name means that a product that comes out of its initial production and is very close to the final shape. The final shape is also known as the net shape. Net shape manufacturing is the opposite of near net shape. Near net shape manufacturing allows there to be less traditional finishing. Finishing includes machining and grinding.

Why Would I Choose Near Net Shape Manufacturing?

Near net shape manufacturing is a great option for those looking to save money where they can. This is because near net shape manufacturing does not require finishing steps. So, when you do not need any time of machining done, you are able to save in production costs. It also takes less time to produce near net shapes.

Do You Need Steel Castings for an Upcoming Project?

At Ferralloy, we dedicate our time to creating durable and reliable metal workings. If you are in need of steel castings or other metal components, we can assist you. So, if you want to know more about our services, contact us today to learn more.

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Steel Castings | Cast Steel vs. Cast Iron

There are few other types of metal components that are as beneficial as castings. Castings offer great design capabilities and produce high quality products that can be used in a wide range of applications for multiple industries.  Cast parts are formed by pouring molten metal into a mold cavity, allowing the metal to cool and solidify, and then removing the finished component from the cavity.  Two of the most popular types of metals that are used to create cast parts are steel and iron. While steel castings and iron castings may appear similar on the surface, each has its own mechanical properties that make them unique. Keep reading to find out which is best suited for your specific application!

are iron or steel castings better

Steel Castings vs. Iron Castings

Strength

Both steel and iron have high strength. However, cast iron typically has a better compressive strength than steel.

Corrosion Resistance

Iron has a better resistance to corrosion than steel. That being said, both metals will oxidize and begin to fade away in the presence of moisture. As a result, steel is actually a better option when seeking corrosion resistance because they are better at preventing oxidation.

Cost

While the cost for steel castings are initially more expensive than iron castings, they can end up being a more cost effective option when you consider long-term use and replacement costs.

If you are interested in using iron or steel castings for your next project, we can help. At Ferralloy Inc., we specialize in all principle casting methods, including investment, centrifugal, lost foam, lost wax and sand casting. Not to mention, in addition to steel and iron, we can also provide you with parts made out aluminum, cobalt, inconel, and a variety of other high performing alloys. Get the highest quality cast parts delivered on time and at an affordable price by contacting us today!

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Steel Castings | Why Use Steel Castings?

Steel is one of the most versatile metalworking materials available in the world today. It can be found throughout numerous industries and in countless forms. One particular type of steel component that is exceptionally well-liked is cast steel. Despite these castings not being as popular as other metal parts, steel castings are used for vital components in the mining, railroad, construction, truck, military, and oil and gas industries. Why are steel castings so important to so many projects? Keep reading to find out!

3 Advantages of Steel Castings

1. Design Flexibility

Design flexibility is one of the biggest advantages of steel castings. Their flexibility grants the designer the freedom to choose whichever shape and size they desires. It is extremely simple to form and change the shape of components, and all in a timely manner.

2. Metallurgical Versatility

Another great advantage of steel castings is their strong metallurgical adaptability and variability. Cast steel obtains a wider range of physical and mechanical properties than any other cast metal. All that this casting needs to do is simply vary the carbon and alloy content, fluctuate the heat treatment, and gain good weldability and workability.

3. Large Weight and Size Range

The next advantage of this type of casting is its large weight and size range. Steel castings can be as small as a few ounces or as large as hundreds of tons. Their quantities can also vary from one to thousands per order.

Design flexibility, metallurgical versatility, and large weight and size ranges are just a few of the many advantages of steel castings. If you think that your next project can benefit from this type of casting or any other metal component, contact us. Ferralloy, Inc. is a global supplier of castings, fabrications, forgings, machining, and other related products and services. Contact our metalworking company online today!

Steel Castings | Features and Applications

Steel is one of the most versatile and sought-after metalworking materials. It plays a vital role in various industries. Due to its desirable properties, steel comes in various forms. Which steel component you use depends on your specific requirements and needs. Steel castings are often a popular choice. Keep reading to find out if steel castings can benefit your project!

What are Steel Castings?

A steel casting is a metal component that is formed by pouring molten steel into a mold cavity. The liquefied steel then cools and solidifies within the mold cavity. You can cater the shape of the mold, and hence the casting, to perfectly fit your specifications. The casting process of steel can be difficult. It is less fluid than other metals and more reactive to mold materials. The steel casting process should only be done by metalworking experts for optimal component performance.

Why are They Used?

Steel castings are used for a variety of reasons. They are mainly used when other types of cast irons do not have enough strength or shock resistance. Steel’s physical properties allow the castings to be both strong and ductile. This makes the steel casting extremely tough and limits the chances of fracturing under pressure. Steel castings are also utilized due to their weldability and corrosion resistance.

What are Their Applications?

 Due to its reliability and strength, numerous industries rely on steel castings. Industries that use steel castings range from food processing and electronics to oil and gas.  Some specific industries that use this type of casting include the railroad, construction, drilling, transportation, and mining industries. Examples of items that are steel casting gears, valve bodies, pump casings, mining machinery, marine equipment, engine cylinder blocker, forging presses, and railroad truck frames.

If you’re interested in using steel castings for your next project, contact Ferralloy Inc. today! As metalworking experts, we can provide you with the highest quality castings. Give us a call at 440-250-1900 or visit our foundry online today!