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How Are Steel Forgings Made?

Steel forging involves the heating, deforming, and polishing of steel to create a durable and precise material. These materials are created by forcing materials into customized shapes, either by the die press surrounding a piece of metal or forcing such metal into custom-built patterns. Steel forgings have a broad range of properties and can use different types of materials.

steel forgings made

Properties of Steel Forgings

Limit on Size

Throughout the forging process, shaping a certain type of metal can be very difficult. The reason for this is that forging transpires while the metal is still solid. Because the metallurgists engaged in this project will have a bit of a challenge in altering the shape of the metal, there is a limit on the thickness and size. Hence, the larger the steel section being worked on, the more difficult it is to forge.

Consistency

The great thing about steel forgings is that there is consistency. Because the procedures are deliberate and controlled, each forging goes through the same processes. With steel forgings, it is ordinarily possible to guarantee a consistent material.

Anisotropic

As for the strength of steel forgings, it is not consistent throughout the process; instead, it is anisotropic. In physics, anisotropic is defined as a difference in a material’s physical or mechanical properties. This means that when the steel is worked on, deformation typically occurs.

Durable and Strong

This type of forging produces results that have exceptional strength and are generally tougher than steel produced through other means. Since steel is less likely to break and get altered in contact with other materials, it is often used by industries that require tools and components with increased durability and strength.

steel forgings made

Where Can You Get Steel Forgings?

Steel forgings are widely used by many companies, such as those in the mining, electronics, and aerospace industry. If you’re looking for quality steel forgings, you can give Ferralloy Inc. a call!

Properties and Categories of Steel Forgings

There are various materials that can be used to create forged parts and components. Inconel, cobalt alloys, titanium, nickel, and steel are just a few of the innumerable forging materials. Which one you choose all depends on the specific application of your desired part. Below are the properties and categories of steel forgings you may want to consider for your next project.

steel forgings

What Are Its Properties?

Discussing the properties of steel forgings will give you an idea as to why it’s so commonly used. Because of the properties forged steel possesses, everything is made easier and more precise. Its properties are a bit unique when compared to steel casting.

Range and Uniformity

Although there are some limitations as to the thickness and size of the forgeable steel, it can still precisely follow the design’s consistency. Every forged steel that is manufactured undergoes an accurate and meticulous process that guarantees optimal results.

Persona and Solidity

Most experts say that when a metal is anisotropic, its strength tends to be unpredictable throughout the forging process. Such a persona of steel makes it easier to produce a good resulting grain flow during the fabrication method.

As for its solidity feature, steel forgings are known for their first-rate durability, greater toughness, and superb strength. When it comes in contact with other metals or substances, it is very unlikely to shatter.

What Are Its Categories?

Steel forging can be categorized into two main types:

Open die forging is a type of drop forging technique of deforming a metal according to the desired shape. Without any limitation, it can utilize the inflicted pressure and power.

In contrast, closed die forging relates to a process in which a metal is placed between shapes customized to fit the metal. Such metal is then pressed and hammered, causing it to fill and flow in the cavities of the custom-shaped dies.

steel forgings

Learn More About Steel Forgings

At Ferralloy Inc., our commitment to high-quality engineered products and services is evident from our diverse metalworking customer base. For more inquiries, contact our experts through this link!

Advantages of Using Steel Castings

The word “casting” is used to define or refer to the part made by the machine casting process, which dates back more than 5,000 years ago. When it comes to history, this process is performed to make significant and complex metal components that would have been difficult when using the traditional manufacturing method. Because of this development, steel casting emerged.

what are the advantages of steel castings?

Why Use Castings?

Strength and Durability

Most manufacturers choose to use stainless steel castings for valve bonnets because of their incredible durability and strength. You can expect these types of valve bonnets to function well and remain in excellent condition for a long period of time, even when you use them in extreme temperatures.

Metallurgical Versatility

Castings allow you to choose among different chemical compositions and organizational control that fit your project’s requirements. In other words, castings offer strong metallurgical variability and adaptability.

Furthermore, compared to any other cast metal, you can obtain a wide array of physical and mechanical properties by simply making variations in its carbon and alloy content or heat treatment.

Economic Benefits and Greater Reliability

You can depend on cast steel parts for day-to-day use because they are designed with an isotropic material that intensifies engineering reliability. When you factor in its design flexibility and shorter delivery time, castings can give you the economic efficiency you’re looking for.

Design Flexibility

With steel castings, you can select from a wide range of alloys that can provide your designers the flexibility to configure your cast according to their needs. Aside from the fact that maximum design freedom to produce complex shapes and hollow section parts is never impossible when using steel castings, these can also be configured in a sturdy and repeatable manner.

Since steel castings’ design flexibility allows you to make quick changes as needed, your delivery time is dramatically shortened.

what are the advantages of steel castings?

Are You Looking for Steel Castings?

If you want to explore your options and invest in steel castings, contact the team at Ferralloy, Inc. today!

Steel Castings | What is the Difference Between Cast Iron and Cast Steel?

When it comes to casting, there is often little to no need for additional fabrication and assembly. That’s because it offers exceptional capacity for design detail. While many different materials can be cast, steel and iron are the two most popular due to their excellent mechanical properties for a wide range of applications. Let’s take a look at some of the differences between steel castings and iron castings.

Corrosion Resistance

When it comes to corrosion, iron has better corrosion resistance than steel. That doesn’t mean that either are impervious to corrosion though. When left unprotected, both metals will oxidize in the presence of moisture. Eventually, they will completely decompose. To prevent this, coating is recommended for both steel and iron castings.

Cost

Cast iron is often cheaper than cast steel because of the lower material costs, energy, and labor required to produce a final product. While raw steel is more expensive, there are, however, prefabricated forms of steel. Those include sheets, rods, bars, tubes, and beams.

Castability

Cast iron is relatively easy to cast, as it pours easily and doesn’t shrink as much as steel. This flowability makes cast iron an ideal metal for architectural or ornate ironwork structures such as fencing and street furniture.

Are You in the Market for Steel Castings?

Whether you are in the market for cast iron or cast steel, at Ferralloy we have you covered. No matter what the project, we have the product for you. Contact us today to learn more about our casting products and to place an order.

 

What are steel castings?

Closed Die Forging | The Closed Die Forging Process

Forging is a manufacturing process involving the shaping of metal using localized compressive forces. When it comes to forging, there are two types: closed die and open die. In this blog, we will take a look at closed die forging and the process that goes into it.

Creating the Mold

The first step of the closed die forging process involves creating the mold. The mold allows for the forgings to be created to the exact specifications of the customer. The creating of the mold and the subsequent creating of the forging can take 2-3 weeks to complete.

Choosing the Steel

Depending on the type of forging and its use, there are several different types of steel that can be used in the closed die forging process. Stainless steel, carbon steel, and alloy steel are all common types of steel found in forgings. Stainless steel is used where both the properties of steel and corrosion resistance are required and is typically the most popular steel option.

Heating the Steel

Before the steel can be forged, it has to be heated. When the steel is heated to the desired temperature, it can be molded and formed into a new, desired shape. Once it is heated to the desired temperature, it can be placed in the mold to form the desired shape.

Forging the Steel

After the mold has been created and heated, the forging process can then begin. After the mold has been created, it is then placed within the closed-die forging dies.

Are You Looking for Closed Die Forging?

At Ferralloy, we have the closed die forgings you need no matter what the project. Contact us today to learn more or to place an order.

 

what is the closed die forging process?

Titanium Fasteners | Types of Materials Used to Make Fasteners

When it comes to fasteners, they can be made out of a variety of different materials. The material chosen depends on the use as the different materials react differently to different factors in the environment. While titanium is one of the popular materials used to make fasteners, let’s take a look at some of the other materials used in addition to titanium fasteners.

Steel

Steel might just be the most popular material used to make fasteners. They are offered in a wide range of grades for different types of uses. As a result, machine screws, carriage bolts, studs, nuts, and cap screws are all fasteners that are made from steel.

Aluminum

When it comes to aluminum, it is the least costly material that can be used to make fasteners. Aluminum fasteners are classified as hardenable and nonhardenable and weigh about one-third as much as steel. Some grades of aluminum are even stronger than that of mild steel. Cold-formed bolts, screws, rivets, and machine-screw nuts are just a few of the things that are made with aluminum.

Titanium

Titanium fasteners are largely found in the aircraft industry. Their excellent corrosion resistance and good high-temperature performance make it the ideal material for aircrafts and aircraft parts. As a result, joints are the most popular item that titanium is used to make, including joints loaded in shear and tension-loaded joints.

Are You Looking for Titanium Fasteners?

At Ferralloy, we offer fasteners made from a variety of different materials, including titanium. If you are looking for titanium fasteners for your next project, contact us today.

 

Where can I find titanium fasteners?

Seamless Rings | What Materials Are Used?

Seamless rings are created through a process called ring rolling, which uses a machine called a rolling mill. When it comes to the making of the seamless rolled ring, many different materials can be used. Let’s take a look at some of the different materials used to make seamless rolled rings.

Aluminum

Aluminum is incredibly popular in the aerospace, defense, and transportation industries. That’s because it has a low density and is extremely corrosion resistant. The ductility of aluminum makes it easy to forge. It also makes it susceptible to residual stresses though during the heat treating process.

Stainless Steel

Stainless Steel is used in a variety of industrial applications where moderate strength and enhanced corrosion resistance is required. Standard grade stainless steels forge easily and are less susceptible to residual stresses than other alloys. However, the more complex stainless steels require far more sophisticated forging techniques to optimize corrosion resistance and mechanical properties.

Alloy Steel

The majority of steel products used today are made from iron alloyed with carbon and other elements such as chromium, nickel, and molybdenum. The addition of carbon and other alloying elements has increased the strength of the metal by up to 1000 times.

Are You Looking for Seamless Rings?

When it comes to seamless rings, the type of material used plays a large factor in the functionality of the rings. At Ferralloy we offer seamless rolled rings in a wide variety of shapes, sizes, and materials. Contact us today to learn more or to place an order.

 

What are seamless rings?

Steel Castings | Types of Cast Steel

Steel castings are solid metal objects produced by filling the void within a mold with liquid steel. While cast steel typically has lower mechanical properties than other metals with the same chemical composition, they are better because they can be made into complex shapes in few steps. Let’s take a look at a few of the different types of cast steel

Carbon Cast Steel

Like other types of steel, carbon cast steel is classified according to its carbon content. Low carbon cast steel is relatively soft and not readily heat-treatable, while medium carbon cast steel is somewhat harder and can be strengthened by heat treatment. As you can imagine, high carbon cast steel is used when maximum hardness and wear resistance are desired.

Alloyed Cast Steel

Alloyed cast steel is categorized as either low- or high-alloy. Low-alloy cast steel reacts similarly to that of normal carbon steel. However, low alloy carbon steel has higher hardenability. High-alloy cast steel is designed to produce a specific property, such as corrosion resistance, heat resistance, or wear resistance. Some common examples of high-alloy steel include stainless steel and Hadfield’s manganese steel.

Are You Interested in Steel Castings?

At Ferralloy, we are a leading supplier of quality castings to major companies throughout the world. We specialize in all principle casting methods, including steel. No matter what your next project is, we have the steel castings for you. Contact us today to learn more about the castings that we offer or to place an order for your next project.

 

what are steel castings?

Steel Forgings | Steel Forging Facts

Forged steel is comprised of an alloy of carbon and iron. It is compressed under extreme pressure to make a very hard and strong substance. Forged steel is used to create all types of materials in many different industries. Let’s take a look at some facts about steel forgings, including where you can get them for your next project.

History

Early types of forged steel were developed in Persia and China. Traditionally they were made by a smith, who would wet the metal with water and then pound it with a hammer atop an anvil. Modern methods of forgings were developed throughout the 1800s.

Types

There are three types of forged steel: drawn out, upset, and squeezed-in. Drawn out steel increases the length of the alloy while decreasing the width. With upset steel, the length is decreased, while the width is increased. Squeezed-in steel uses closed dies that produce flow in all directions and compacts the steel into a solid shape.

Benefits

Anything that can be made of metal can generally be made stronger and more weight-conscious by forged steel. Because of this, it can be used in a wide variety of industries. Industries from manufacturing to pharmaceuticals benefit from using steel forgings.

Are You Looking for Steel Forgings?

At Ferralloy, we offer high-quality steel forgings for all industries. No matter what you are looking to use it for, we will work with you to make sure you get the products you need to be successful with your next project. Contact us today to learn more, or to place an order.

 

What are steel forgings?

Titanium Tubing | What to Know About Titanium Tubes

One of the many products we offer at Ferralloy is titanium tubes. These tubes have many different uses and are found in a variety of different fields. Before purchasing titanium tubing, let’s take a look at a few things you should know about them.

It Has Many Desirable Attributes

When it comes to Titanium, it is significantly superior to stainless steel when it comes to chemical resistance. The high strength-to-weight ratio makes it ideal for a diverse range of applications. Those applications include the automotive industry, the medical field, and in analytical instruments. When it comes to the medical industry, the biggest benefit of titanium is that it’s biocompatible. That means that not only will the human body accept it, it’s also nonmagnetic.

There Are a Variety of Grades

Just as there are many different “grades” of stainless steel, there are many different grades when it comes to titanium tubes. Titanium can be mixed with other types of metals, including nickel, to produce a variety of different titanium-based products. These can be ideal in situations where you might need a more flexible or even more durable tube. One specific example of this is NiTi (or nickel titanium). NiTi is often used to produce medical tubing that requires a high degree of flexibility and kink resistance.

Are You Looking for Titanium Tubing?

Whether you are looking for titanium tubes for the medical field, the automotive industry, or something else entirely, at Ferralloy we have you covered. Contact us today to learn more about our titanium tubes or to place an order.

 

who has the best titanium tubing?