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Tips When Looking for a Forging Manufacturer

Over the years, the forging industry has massively evolved. The use of different techniques and processes in forgings gave rise to various applications in construction, agriculture, automotive, machinery, and so much more. Below are the tips you may want to consider in looking for a forging supplier or manufacturer.

who offers seamless rolled ring forging? 

Guide in Choosing a Forging Manufacturer or Supplier

Know Which Type You Want

Forgings have two most popular forms. These are open die forging and closed die forging. Although both originated in the fundamental forging process that involves beating a piece of metal until the desired shape, strength, and granular level is achieved, these two processes have differences.

Choosing a Company That Delivers On-Time

Did you know that your success as a company depends on the complex relationships that make up your supply chain? Be sure that your supplier supports your success and delivers on-time, all the time. A delay in the delivery will make things complicated and may even compromise your production.

Fact Check of the Company’s History and Reputation

Sellers and manufacturers aren’t hard to find. Some companies focus on low-cost and low-quality solutions. Hence, you can immediately spot them as their products fail to stand the test of time. 

Thus, it’s essential to look for a reputable supplier with a proven history of producing forgings that offer high quality and durability. Your reputation in the industry is at stake if you fail to choose companies that provide quality forgings.

Look for Any Certification

The supplier or manufacturer you chose to provide you with forgings must adhere to industry standards and specifications. In this way, produce durable and resilient forgings that can withstand extreme temperature, pressure, or adverse weather conditions.  

Certified suppliers and manufacturers maintain data-driven systems that are continuously audited. Aside from the fact that they quickly address quality issues by creating quality improvement plans, they also conduct subsequent reviews to monitor and evaluate these plans’ effectiveness.

where is the best closed die forging? 

Get Quality Forgings at Ferralloy!

Having achieved ISO 9001 certification in both locations, we are a quality-driven organization committed to process improvement and customer satisfaction. Contact us today!

Closed Die Forging | All About the Closed Die Forging Process

In case you’re not familiar, forging refers to the manufacturing process that involves the shaping of a piece of metal with the use of compressive forces. A power hammer or a die delivers the blows. Today, it has become a major worldwide industry and its traditional products include hardware, kitchenware, cymbals, edged weapons, hand tools, and jewelry.

 

What is Closed Die Forging?

 

Sometimes referred to as impression-die forging, this type of forging process uses dies that have the precut profile of the desired part. These dies move towards each other and partially or wholly covers the metal piece. The raw material that’s been heated is positioned in the bottom die. The shape of the forging as a negative image is incorporated in the top or bottom die. When the top die presses against the bottom die, the raw material forms into the desired shape. In case you’re wondering, this process can be used to produce parts from a few ounces to 60,000 lbs. You may also be surprised to find out that some of these smaller parts are forged cold.

 

What Are its Capabilities?

 

Closed Die Forging of steel, titanium, aluminum, and other alloys can create a virtually limitless variety of 3-dimensional shapes that weigh from a few ounces up to over 25 tons. While closed die forges that are routinely produced on hydraulic presses have capacities up to 50,000 tons, those that were produced on mechanical presses have capacities up to 20,000 tons. Lastly, those that were regularly produced via hammers have capacities up to 50,000 lbs.

 

Since this type of forging process restricts metal flow due to the presence of the die contours, you won’t be surprised to know that Closed Die Forging can yield more complex shapes as well as closer tolerances compared to the open-die forging process. However, it’s important to note that if additional flexibility is required in forming symmetrical and non-symmetrical shapes, pre-forming operations that involve bending will have to be implemented on the piece of metal before it is forged in finisher dies.

Where are the best forgings?

Closed Die Forging  

Since Ferralloy is a trusted supplier of engineered products and services to a wide range of industries across the globe, we can give you straight answers about Closed Die Forging or anything that’s related to metal production. Contact us today!

 

 

Alloy Castings | What You Need to Know About Investment Castings

When it comes to investing in the proper components for your next project, one method you should consider is investment castings. This method can utilize alloy castings and more to make the best components possible.

The Process

There are primarily two ways that investment castings are made, gravity fed and vacuum casting. Gravity fed casting utilized the natural force of gravity to aid the molten materials in filling the castings. Vacuum casting uses gas or air pressure to help the materials reach all of the intricate parts of the casting. Both have their advantages and determining which is best for your next project will depend on the specifics.

The Benefits

The biggest benefit of using investment castings is that the process does not require secondary machining, which saves you a lot of money and time. Not having to further work the finished product allows you to cut costs and get working at the job site. Another big benefit is how durable these products are. Parts made by investment casting can be made from a wide variety of alloys that have a wider variety of applications.

Real World Applications of Investment Castings

Because so many different types of alloys can be used to craft these products, you see them in a wide variety of industries. The most common ones are:

  • Aircraft and aerospace
  • Oil and gas
  • Road construction
  • Coal mining
  • Steel production
  • Heat treating
  • Railroad
  • Food equipment
  • And much more

Investment castings are all around you at any point in your day. You should consult our office and see if investment castings are right for your next project.

What are alloy castings?

Looking for More Information About Alloy Castings?

Have you been looking for more information about alloy castings? If so, contact us today. Ferralloy is here to help you find what you need for your next project.

Forgings | Types of Forgings and Their Benefits

When it comes to the forging process, there are several different methods. Forgings are a popular way to make the metal components you need for projects that require strong and heat resistant parts.

Rolled Ring

Rolled ring forging is used to create rings that are very strong, extremely versatile, and cost-effective. These parts are used in everything from jet engines, jet turbines, paper mills, windmills, helicopter gearboxes, and much more. Given how heat resistant the products of this process are, they are used in environments that see not only extreme temperatures but also a wide variety of temperatures. A lot of parts cannot stand up to quick and extreme temperature changes, but things made from rolled ring forging can withstand it.

Open Die

Open die forging involves deforming metal components by heating them between a top die attached to a ram and a bottom die. The metals are then worked at temperatures between 500- and 2400-degrees Fahrenheit. The metal is formed by pressing or hammering the metal into the desired shape. This process usually requires some additional refining, which might drive the cost up a little.

Closed Die

Closed die forging is another popular technique for creating the metal components you need. The process starts when two dies are put together and the material is put through the deformation process until it touches the sides of the die walls. Following that, a small amount of material will begin to flow out of the die impression gradually. When these cool, it provides an increased resistance to the deformation process.

What are forgings

Looking for More Information About Forgings?

Have you been looking for more information about forgings and what they can do on your next project? If so, contact us today. Ferralloy has been providing for a global customer base for 40 years and looks forward to assisting you.

Titanium Fasteners | Benefits of Titanium vs Other Materials

There are many different metals that can be used in an industrial setting, but the best is titanium. Titanium fasteners, tubing, and bolts are just a few things the material can be made in to. It can be used to make many different types of parts and has tons of benefits. As a result, there are many different parts that titanium can be used for.

Usually Maintenance Free

Given that titanium’s oxide layer protects the fasteners from corrosion, it makes it much more durable than the average material. Given that it doesn’t corrode, that means there is little to no maintenance needed on the piece. You will want something that is strong, durable, and sturdy like titanium for your next project.

Cost-Efficient

Because titanium parts are typically maintenance free and do not corrode in the first place, it is a very cost-efficient component. You will not need to keep replacing it or worry about it falling apart on you. Once you make the investment in titanium, you won’t need to worry about sinking more money into it.

Can Combine with Other Metals

One of the biggest advantages of titanium is that you can combine it with other metals to create an alloy. You can combine it with:

  • Steel
  • Aluminum
  • Manganese
  • And more

Having such a versatile material like titanium is not only very helpful but smart too. Using the best materials will lead to the best results.

Are you looking for Titanium Fasteners?

Looking for Titanium Fasteners?

If you are looking for the best titanium fasteners, contact us today. Ferralloy has been providing titanium parts to countless industries and companies throughout the world for almost four decades. We are here to help you and your business in any way possible.

Titanium Fasteners | Types of Materials Used to Make Fasteners

When it comes to fasteners, they can be made out of a variety of different materials. The material chosen depends on the use as the different materials react differently to different factors in the environment. While titanium is one of the popular materials used to make fasteners, let’s take a look at some of the other materials used in addition to titanium fasteners.

Steel

Steel might just be the most popular material used to make fasteners. They are offered in a wide range of grades for different types of uses. As a result, machine screws, carriage bolts, studs, nuts, and cap screws are all fasteners that are made from steel.

Aluminum

When it comes to aluminum, it is the least costly material that can be used to make fasteners. Aluminum fasteners are classified as hardenable and nonhardenable and weigh about one-third as much as steel. Some grades of aluminum are even stronger than that of mild steel. Cold-formed bolts, screws, rivets, and machine-screw nuts are just a few of the things that are made with aluminum.

Titanium

Titanium fasteners are largely found in the aircraft industry. Their excellent corrosion resistance and good high-temperature performance make it the ideal material for aircrafts and aircraft parts. As a result, joints are the most popular item that titanium is used to make, including joints loaded in shear and tension-loaded joints.

Are You Looking for Titanium Fasteners?

At Ferralloy, we offer fasteners made from a variety of different materials, including titanium. If you are looking for titanium fasteners for your next project, contact us today.

 

Where can I find titanium fasteners?

Titanium Tubing | Facts About Titanium

Titanium is the 9th most abundant element in the earth’s crust and is the 4th most abundant metallic element. It is a popular element used in the tubing and forging industries. Let’s take a look at some other facts about titanium and titanium tubing.

Titanium Facts

  • The element titanium is named after the Titans in mythology. In Greek mythology, the Titans were the gods of Earth.
  • Titanium was discovered in 1791 by William Gregor. Gregor was a pastor in a village in South Cornwall of the United Kingdom called Manaccan. He originally gave it a different name however, calling it manaccanite.
  • The name titanium was given to the element by German chemist Martin Heinrich Klaproth in 1795 after he independently discovered it. Gregor was credited with the initial discovery, but Heinrich was credited with the name.
  • Titanium is an abundant element. It is found naturally in humans, plants, seawater, on the Moon, in meteors, and in the Sun and other stars.
  • Titanium has an incredibly high strength to weight ratio. It is 60 times denser than aluminum but is twice as strong. It has the comparable strength of steel but is 45% lighter.
  • Titanium also has a high corrosion resistance. It is estimated that it would take 4,000 years in seawater to corrode to the thickness of a piece of paper.

Are You Looking for Titanium Tubing?

When it comes to all things titanium, at Ferralloy we have you covered. Whether it’s titanium tubing, or anything else titanium related, we have what you need for your next project. Contact us today to learn more.

 

What is titanium tubing?

Titanium Tubing | What to Know About Titanium Tubes

One of the many products we offer at Ferralloy is titanium tubes. These tubes have many different uses and are found in a variety of different fields. Before purchasing titanium tubing, let’s take a look at a few things you should know about them.

It Has Many Desirable Attributes

When it comes to Titanium, it is significantly superior to stainless steel when it comes to chemical resistance. The high strength-to-weight ratio makes it ideal for a diverse range of applications. Those applications include the automotive industry, the medical field, and in analytical instruments. When it comes to the medical industry, the biggest benefit of titanium is that it’s biocompatible. That means that not only will the human body accept it, it’s also nonmagnetic.

There Are a Variety of Grades

Just as there are many different “grades” of stainless steel, there are many different grades when it comes to titanium tubes. Titanium can be mixed with other types of metals, including nickel, to produce a variety of different titanium-based products. These can be ideal in situations where you might need a more flexible or even more durable tube. One specific example of this is NiTi (or nickel titanium). NiTi is often used to produce medical tubing that requires a high degree of flexibility and kink resistance.

Are You Looking for Titanium Tubing?

Whether you are looking for titanium tubes for the medical field, the automotive industry, or something else entirely, at Ferralloy we have you covered. Contact us today to learn more about our titanium tubes or to place an order.

 

who has the best titanium tubing?

Titanium Fasteners | Why Are They Used?

Titanium fasteners are essential, especially in both aviation and aerospace. Although steel is the primary fastener material used, titanium is found in certain applications. Let’s take a look at some of those situations where titanium is used over steel, as well as some of the advantages of titanium fasteners.

Benefits of Titanium

When it comes to fasteners, titanium has a higher tensile strength. They are resistant to high temperatures, seawater, and galvanic corrosion. While titanium might not be ideal for every application due to its moderate ductility and low work hardening rate, it is ideal in many aeronautical and naval applications.

Where Is Titanium Found?

Titanium fasteners are used in applications where high strength to weight ratio, excellent resistance to stress corrosion cracking, high corrosion resistance, and good fatigue strength are desired. These include:

  • Military and commercial maritime applications
  • Submarine masts and exteriors
  • Landing gear and engine components
  • NASA launch vehicles and spacecraft
  • Commercial and military satellites

Are You Looking for Titanium Fasteners?

At Ferralloy, no matter what you are trying to do we have the materials you need. Whether it’s titanium fasteners, various castings, or even forgings we have what you need. How are we so good at getting you what you need? Well, we have been doing this for 40 years. Plus, we have an ISO 9001 certification, which allows us to provide a full range of value-added services to our customers. Contact us today to learn more or to place an order.

 

Who has titanium fasteners?

Cobalt Alloys | What are Cobalt Alloys and What Are Its Benefits?

Cobalt alloy is a non-magnetic alloy which contains a variety of different metal components. The main two elements found are cobalt and chromium. It has been around since the 1900s and can be used as a substitute for traditional metal cutlery. Let’s take a deeper look at what exactly the product is and what its benefits are.

What Is It?

Simply put, cobalt alloy is used to cope with extreme wear and tear. By introducing a variety of other components, it can be specifically molded for a particular use. The different varieties of the alloy can take in an array of different elements such as nickel, iron, carbon, magnesium, sulfur, silicon and titanium. The material is commonly used in environments with temperatures ranging from 600 to 1112°F.

What Are Its Benefits?

The main benefits of cobalt alloys are the wear resistance and the strength of the material. It also has the ability to work under extreme temperatures. Because of its durability though, it is an expensive alloy. Due to its cost, it is imperative that it is forged as perfectly as possible. This is to avoid having to spend any more time and money on fixing the imperfections. As a result, though, it is nearly impervious to damage. In fact, the only way to manipulate cobalt alloys is by grinding.

Want To Know More About Cobalt alloys?

At Ferralloy, we offer all sorts of metal workings no matter the type of project. That includes cobalt alloys. Contact us today to learn more or to place an order.

 

Where can I find Cobalt alloys?