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Open Die Forging | Closed Die Forging vs. Open Die Forging

The forging industry has come a long way from using inefficient processes and antiquated applications. Today, we see forging engineering in various industries including machinery, construction, automotive, agricultural, oilfield equipment, and so much more. Although there are numerous options for metal deformation using the forging concept, the most widely-applied processes are closed and Open Die Forging.

 

The Difference Between Closed and Open Die Forging

 

  • Closed die forging is also called impression die forging. It’s a process that involves the compression of a piece of metal under high pressure in order to fill an enclosed die impression for the required shapes. Sometimes, a second forging operation is needed to achieve the shapes’ proper dimensions. Among the factors that determine the cost of a closed die forged part are the type of material, the need for heat treatment, and the tightness of tolerances.

 

In terms of application, closed die forging is commonly used for small critical parts such as forged fittings, forged automotive parts, forged lifting and rigging hardware, etc. because of its high precision. Its benefits include better surface finish, it requires little or no machining, no material limitation, cost-effective for large production runs, and the dimensions of net shapes and tighter tolerances are highly achievable.

 

  • Open die forging is also known as free forging or smith forging. It refers to the process of deforming a workpiece by placing it in between dies that are usually flat and don’t completely enclose the material. Through a series of continuous movements, the dies hammer the metal until the required shape is formed. This process is used for simple products in small quantities such as cylinders, rings, discs, and shafts.

 

This forging technique is found to be more appropriate for large parts in a number of tons. Examples of these parts include forged rollers, forged long shafts, and forged cylinders. The benefits of Open Die Forging include cost savings, minimal material waste, reduced chances of voids, reduced lead time, little or no tooling cost, finer grain size, continuous grain flow, longer part life, increased part strength, improved microstructure, and better fatigue resistance.

Open Die Forging

Ferroalloy is a reliable comprehensive engineering resource that offers total supply chain management to a diverse customer base on a global scale. If you want to gain a deeper insight between closed and Open Die Forging, contact us today.

Titanium Tubing | Facts About Titanium

Titanium is the 9th most abundant element in the earth’s crust and is the 4th most abundant metallic element. It is a popular element used in the tubing and forging industries. Let’s take a look at some other facts about titanium and titanium tubing.

Titanium Facts

  • The element titanium is named after the Titans in mythology. In Greek mythology, the Titans were the gods of Earth.
  • Titanium was discovered in 1791 by William Gregor. Gregor was a pastor in a village in South Cornwall of the United Kingdom called Manaccan. He originally gave it a different name however, calling it manaccanite.
  • The name titanium was given to the element by German chemist Martin Heinrich Klaproth in 1795 after he independently discovered it. Gregor was credited with the initial discovery, but Heinrich was credited with the name.
  • Titanium is an abundant element. It is found naturally in humans, plants, seawater, on the Moon, in meteors, and in the Sun and other stars.
  • Titanium has an incredibly high strength to weight ratio. It is 60 times denser than aluminum but is twice as strong. It has the comparable strength of steel but is 45% lighter.
  • Titanium also has a high corrosion resistance. It is estimated that it would take 4,000 years in seawater to corrode to the thickness of a piece of paper.

Are You Looking for Titanium Tubing?

When it comes to all things titanium, at Ferralloy we have you covered. Whether it’s titanium tubing, or anything else titanium related, we have what you need for your next project. Contact us today to learn more.

 

What is titanium tubing?

Titanium Tubing | What to Know About Titanium Tubes

One of the many products we offer at Ferralloy is titanium tubes. These tubes have many different uses and are found in a variety of different fields. Before purchasing titanium tubing, let’s take a look at a few things you should know about them.

It Has Many Desirable Attributes

When it comes to Titanium, it is significantly superior to stainless steel when it comes to chemical resistance. The high strength-to-weight ratio makes it ideal for a diverse range of applications. Those applications include the automotive industry, the medical field, and in analytical instruments. When it comes to the medical industry, the biggest benefit of titanium is that it’s biocompatible. That means that not only will the human body accept it, it’s also nonmagnetic.

There Are a Variety of Grades

Just as there are many different “grades” of stainless steel, there are many different grades when it comes to titanium tubes. Titanium can be mixed with other types of metals, including nickel, to produce a variety of different titanium-based products. These can be ideal in situations where you might need a more flexible or even more durable tube. One specific example of this is NiTi (or nickel titanium). NiTi is often used to produce medical tubing that requires a high degree of flexibility and kink resistance.

Are You Looking for Titanium Tubing?

Whether you are looking for titanium tubes for the medical field, the automotive industry, or something else entirely, at Ferralloy we have you covered. Contact us today to learn more about our titanium tubes or to place an order.

 

who has the best titanium tubing?

Titanium Tubing | What Are the Uses for Titanium Tubing?

Titanium pipe is being used in an increasing number of applications because there are so many cases in which stainless steel and other materials are simply insufficient. Tubing is one of the common titanium mill products, and it is used in a range of products because of its superior strength-to-weight ratio and corrosion resistance. Let’s take a deeper look at titanium tubing and what it is commonly used for.

What is the Right Grade to Use?

Most grades of titanium are approved for pressurized service, meaning there are many different options out there. While all grades are usable, grade 2 is the one that is employed in most situations. This grade is readily available, which also makes it a good choice for quick production runs as well as larger orders.

What are the Common Uses for Titanium Tubing?

Titanium tubing continues to grow in popularity in a variety of different industries. The most common include:

Chemical Processing – Titanium has the corrosion resistance necessary to last for a long time in some extreme situations.

Oil and Gas – High pressure, high temperature applications like those in oil and gas wells require piping that can withstand the constant use.

Aerospace – The tubing provides resistance to fatigue and crack growth, can handle high temperatures without creep, and the lightweight pipes are very valuable for their strength-to-density ratio.

Power Generation – Many power plants around the country have already installed grade-2 titanium to deal with any problems that might otherwise come from the condenser and the associated boiler tube failures.

Are You Interested in Titanium Tubing?

If you are looking for titanium tubing for your next project, look no further than Ferralloy. Contact us today to learn more.

 

Where can I get titanium tubing?

Radiant Tubes | Facts About Radiant Heat

Radiant tubes are used in systems that require extreme heat above 1,200 °F. The goal of radiant tubes is to transfer heat to the load through irradiation. Heat exchange occurs when the combustion fumes are generated by the burner and then are conveyed through the tube. Let’s take a look at some facts about radiant heat that you might not know.

What is Radiant Heat?

Radiant heating is a simple system of tubing that is installed underneath the floor of a home or building. Hot water runs through these tubes to heat the area.

Does It Save Money?

The short answer is yes. Since radiant heat warms the room from the ground up, you don’t need to have the thermostat so high. Also, since the heat stays low less of it is needed to keep you and others warm.

Can Radiant Heating Systems Only Be Installed in New Construction?

The simple answer here is no. Radiant heating systems can be installed in any building no matter how old it is. It can also be installed individually in only certain rooms or spaces.

Can Radiant Heating Systems Freeze?

Freezing is rarely a problem with radiant heating systems. Usually keeping a system running, even at a lower thermostat setting will keep a system in working order.

Are You Looking for Radiant Tubes?

At Ferralloy we offer radiant tubes for even the most complicated of heating projects. Contact us today to learn more or to place an order for radiant tubes for your next project.

 

What are radiant tubes?

 

Radiant Tubes | Where Can I Find Radiant Tubes?

The performance of a heating system depends not only on the furnace burner but also on radiant tubes. These tubes are used to transfer heat to the load through irradiation. One place where you can find them is in radiant panel heating. Let’s take a look at some of the benefits of radiant tubes in radiant panel heating as well as where you can find radiant tubes.

Easily Zoned

Many radiant panel heating systems are designed for room-by-room zoning. This not only offers the potential for energy savings, it also allows different occupants to adjust rooms to their own desired comfort level.

Damage Resistant

Tubing or wiring encased in concrete floors is very resistant to damage from heavy interior traffic. Likewise, heated ceilings are typically “above the fray” and thus less likely to be damaged by normal building usage.

Virtually Noise-Free

Properly designed and installed systems eliminate expansion noise, sheet metal vibration, or velocity noises caused by fast moving air.

Fast Drying

Not only does this improve safety, it also provides much better working conditions for those who routinely work on or near wet floors, especially in facilities such as auto service garages and fire stations.

Where Can I Find Radiant Tubes?

Radiant tubes can be used in a variety of products for a variety of uses. If you are looking for these kind of tubes, look no further than Ferralloy. We offer high-quality products at competitive prices. Contact us today to learn more about how we can get you radiant tubes for your next project.

 

What are radiant tubes?

Titanium Tubing | Where Can I Get High-Quality Titanium Tubes?

Titanium tubes are classified into two categories, commercially pure and alloys with additives such as aluminum and vanadium. Within each category, there are grades given to the titanium. This blog will go into the different grades of titanium to give you a better idea of what kind of titanium you need for your titanium tubing.

Commercially Pure Titanium Grades

Grade 1 titanium is the first of four commercially pure titanium grades. It’s the softest and most ductile and has the greatest formability, excellent corrosion resistance and high impact toughness. As a result, this grade of titanium is the material of choice for any application where ease of formability is required and is commonly used in tubing. Grade 1 titanium can be found in the medical industry, architecture, marine industry, and automotive parts.

Grade 2 titanium is called the “workhorse” of the commercially pure titanium industry. It has many of the same qualities as Grade 1 titanium but is slightly stronger.

Grade 3 titanium is the least used of the commercially pure titanium grades, but not because it’s not valuable. While it is actually stronger than grades 1 and two, it possesses higher mechanicals than the others Grade 3 is used in applications requiring moderate strength and major corrosion resistance.

Grade 4 is by far the strongest of the four grades. It is known for its excellent corrosion resistance, good formability, and weldability and has become increasingly more popular in the medical industry.

Are You Looking for High-Quality Titanium Tubing?

If you are looking for high-quality titanium tubes, look no further than Ferralloy. No matter what you are looking to do, we have the titanium to do it with. Contact us today to learn more.

 

 What is titanium tubing?

Radiant Tubes | Should I Use Radiant Tubes?

Radiant tubes are used in situations where extreme heat is found. Radiant tubes are commonly found in heating systems. Various sizes and shapes of different heat resistant materials are used for these tubes depending on the specific need, service temperature, and furnace atmosphere. One of the places where you might find radiant tubes is in heating.

Radiant Panels

Wall and ceiling-mounted radiant panels are usually made of aluminum and can be heated with either electricity or with tubing that carries hot water. While they can be expensive to operate, they provide supplemental heating in some rooms. Radiant panels have the quickest response time of any heating technology and can be individually controlled for each room.

Radiant Floor Heat

There are three types of radiant floor heat that fit into two different types of installations. “Wet installations” make use of the large thermal mass of a concrete slab floor or lightweight concrete over a wooden subfloor, while “dry installations” occur when the installer “sandwiches” the radiant floor tubing between two layers of plywood or attaches the tubing under the finished floor. Wet installations are the oldest form of modern radiant flooring systems. Dry installations are becoming more and more popular though due to recent innovations in floor heating technology. These “dry” floors allow the cables or tubing to run in an air space beneath the floor making it less expensive to build.

Are You Looking for Radiant Tubes?

If you are in need of radiant tubes for your next project, look no further. At Ferralloy we offer top of the line tubes. Contact us today to learn more.

 

What are radiant tubes?

What are the Benefits of Titanium Tubing?

In the metalworking world, every metal part possesses its own unique set of benefits. No matter what industry you’re in, it’s important to know the benefits of different metal components so that you can choose the part that will be the most valuable for your specific project. One metal part that is used in various industries for it’s advantages is titanium tubing! What are the benefits of titanium tubing? Keep reading to find out!

4 Benefits of Titanium Tubing

1. Lower Density

The density of titanium tubes is significantly lower than steel, copper, or nickel products. Despite their low density, they are very strong and rigid when compared to other alloy components.

2. Resistant to Corrosion

Another benefit of utilizing titanium tubing is that titanium alloys are resistant to corrosion. This makes these tubes an appealing option if you need a part to work efficiently in a highly corrosive environment.

 3. Resistant to Chemicals

 Corrosion is not the only thing that titanium tubes are resistant to. They are also resistant to chemicals. These titanium parts can withstand different chemical compounds while still preforming effectively.

 4. Great Heat Transfer Properties

Titanium tubes have great heat transfer properties thanks to its thermal conductivity and resistance. The same can’t be said for copper and carbon steel tubes. Their resistance to heat also allows them to work successfully at temperatures up to 600 degrees or higher.

These are just a few of the many benefits that come from utilizing titanium tubes. Because of these benefits, you can find titanium tubing in countless important industries such as power generation, sporting goods, marine, nuclear, and paper industries.

If you’re interested in using titanium tubes for your next project, Ferralloy, Inc. can help! We also have the infrastructure and facilities to supply raw materials in numerous grades and forms! Visit our metalworking foundry online today!

What Are Radiant Tubes?

If you have a project that requires parts to function in extreme heat above 1,200 °F (670 °C), you need a heat resistant casting. It’s important to know, however, that all heat resistant products are not the same. There are countless factors that go into deciding which component is best for your specific industry and need. Radiant tubes are one of the many types of heat resistant products. Keep reading to find out if it can benefit your project!

What are Radiant Tubes?

The performance of a heating system depends not only on the furnace burner, but also on the radiant tubes. The aim of the radiant tubes is to transfer heat to the load through irradiation. Heat exchange occurs when the combustion fumes are generated by the burner and then are conveyed through the tube. Various sizes and shapes of different heat resistant materials are used for these tubes depending on the specific need, service temperature, and furnace atmosphere. 

Why are They Used?

Regardless of their shape or size, they are used to ensure no contact between the flames from the burner and the material in the furnace occurs. Radiant tubes are also used because they are able to reach process temperatures up to 2000 °F (1200 °C) and maintain temperature uniformity.

What are their Applications?

Radiant tubes are normally used in applications that require the furnace atmosphere to remain stable and without any chemical changes. Specific industries that often require radiant tubes include the steel industry, chemical industry, and ceramic industry.

Whenever you need to count on radiant tubes to provide consistent heat transfer, you can count on Ferralloy Inc. No matter your industry or application, we can provide you with high-quality parts that are competitively priced and delivered on time. Give us a call at 440-250-1900 or visit our foundry online to learn more about how Ferralloy Inc. can help with any of your metalworking needs!

What are radiant tubes?